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Saving a '81 KZ750-E 16 Feb 2020 10:31 #819441

  • Nessism
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Skidmark wrote: If I can find a stock right rear footpeg bracket that does not have the brake shaft frozen, I think I can get the ZX-06 master bolted up to it. This would allow the brake linkage that came with the rearsets to work. I have found several on Ebay, but none with a working brake shaft. While trying to get my brake shaft unstuck, I broke the mounting bracket. A good, working replacement would solve my issues.


Sorry but a little confused by this comment. What do you mean by "working brake shaft?" As far as I know the footpeg bracket has a hole in it which acts as the pivot for the brake lever. And there are a number of these brackets with the pivot shaft removed on ebay so you should be able to purchase one and install your brake shaft no?

BTW, I've got a set of those brackets from a GPz750 which are functionally same as the E parts only there is an extra hole for bolting up the exhaust. You can have them for the cost of shipping if that would help.

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Saving a '81 KZ750-E 16 Feb 2020 10:43 #819444

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I was looking for the bracket with the brake pivot shaft "in working order", in case I couldn't save the one I have. Now that I have gotten it free without damage, I need to see how it is after the rust is completely removed. Fingers crossed. All of the used brackets that have the pivot shaft in place say the shaft is frozen or stuck. Thanks for the offer... PM me a pic and I'll take a look at them.
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'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker

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Saving a '81 KZ750-E 18 Feb 2020 12:50 #819538

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I soaked the brake pivot shaft in Evapo-Rust for two days. This part was solid rust on every surface. I've been using it for a lot of parts on the project, and I highly recommend it.

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'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker
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Saving a '81 KZ750-E 18 Feb 2020 13:06 #819540

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When I purchased the rear MC for a ZX-06 I neglected to pay attention to the orientation of the hose and mounting tab. The outlet was hitting the frame tab. A simple flat bracket solved the issue.

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'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker
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Saving a '81 KZ750-E 18 Feb 2020 15:46 #819546

  • Dr. Gamma
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Ran into same problem when I tried to mount the reservoir for my rear master too!!!

Same fix as you!!!!
1972 H2 750 Cafe Racer built in 1974.
1976 KH400 Production Road Racer.
1979 Kz1000 MK. II Old AMA/WERA Superbike.
1986 RG500G 2 stroke terror.
1986 GSXR750RG The one with the clutch that rattles!

Up in the hills near Prescott, Az.
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Saving a '81 KZ750-E 21 Feb 2020 14:55 #819655

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I snagged a OG bracket off Ebay to replace my broken one.

The ZX-06 rear M/C has the same bolt spacing for the stock mounting bracket, but it's not a direct bolt up. The ZX-06 uses 6 mm bolts, but the KZ bracket has holes for 8 mm bolts. My solution was to drill out the bracket to fit steel spacers - 3/8 od x 1/4 id x 3/4 long. This puts the centerline of the M/C almost perfect with the spacing of the brake pivot shaft linkage. I will use another spacer over these to keep the M/C rigid.
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'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker
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Saving a '81 KZ750-E 21 Feb 2020 14:58 #819656

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'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker
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Saving a '81 KZ750-E 21 Feb 2020 15:59 #819661

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Parts used:
'06 ZX-06 rear master cylinder
(2) spacers, 3/8" od x 1/4" id x 3/4" long
(2) spacers, 3/4" od x 3/8" id x 5/16" long
Tarozzi rearsets & brake linkage
New brake line, stock length with 0 degrees rotation between banjo fittings (stock line has 90 degree rotation)

Modifications:
Drill out two mounting holes for M/C using 3/8" drill
Trim reservoir line 4-1/2"
Trim reservoir line cover 2-3/8"

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'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker
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Saving a '81 KZ750-E 21 Feb 2020 16:03 #819664

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Now I need to pull it all apart to paint the mounting bracket and brake pivot shaft. The two larger bushings will get installed over the small bushings after paint.
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'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker

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Last edit: by Skidmark.

Saving a '81 KZ750-E 25 Feb 2020 12:46 #819875

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After multiple attempts to paint the rear footpeg brackets two tone (like stock), I threw in the towel and blacked them out. Single color is so much easier.

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'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker
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Saving a '81 KZ750-E 25 Feb 2020 12:51 #819877

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These will get a top coat of semigloss clear for a final finish.
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'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker

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Saving a '81 KZ750-E 25 Feb 2020 13:01 #819882

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My shifter linkage showed up today. I found a set to be less money than building one by purchasing all the parts and assembling it. And the tubes are polished.

Retired gearhead
'81 KZ-750 E2
'87 Suzuki Savage 650 Street Tracker
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