Bodywork Repairs

More
11 Jun 2015 17:17 #676223 by weales
Bodywork Repairs was created by weales
G'day all, The tail piece on my Z1-R has been well and truly butchered by some PO for some "who-knows-what" reason - see pic!




Not only was the internal brace separated from the tailpiece but it had been melted/drilled/buggered up! So I had to come up with a repair scheme.
I found this product called "Rapid Fix" which is a 2 part adhesive/bonding/filling product which I used to re-attach the internal brace to the inside of the tailpiece - see pics.




It's just like araldite but much quicker/stronger and easier to use. One part of the kit is a fine powder which is applied to the area needed to be bonded/filled/joined,. Drops of the the liquid adhesive are then applied (sparingly) to the powder and an instant "weld" or patch is made.

I had to make a patch to strengthen the brace where it had been butchered - I used a couple of pieces of plastic and just glued these on using high strength araldite - thought the Rapidfix would be overkill and it would consume a lot of the kit - which is not cheap.





I have also used Rapidfix to fill some holes in my sidecovers which a PO had drilled. Just blanked off one side of the hole with tape , filled the hole with the powder then added a drop of the adhesive ; then turned the cover over, removed the tape, added a bit more powder and a drop of adhesive - job done!
Be sure to not apply too much powder of youre filling something which needs to be sanded back - there is very little shrinkage and the RapidFix is very hard - can be drilled/sanded once the adhesive has been applied!
I'll be using this to repair my fairing which has some splits/damage also

Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III
Attachments:

Please Log in or Create an account to join the conversation.

More
11 Jun 2015 17:32 #676224 by weales
Replied by weales on topic Bodywork Repairs
My apologies for the attachments all being the same ! I have some trouble putting multiple images into my posts! So I'll put them in singly the first one in my previous post shows the completed repair. (not pretty but structurally ok and can't be seen.

The pic is attached is of the tailpiece after the brace repair and shows the extent of the butchery with which I had to deal!



Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III
Attachments:

Please Log in or Create an account to join the conversation.

More
11 Jun 2015 17:37 #676225 by weales
Replied by weales on topic Bodywork Repairs
Another pic of the outer patch after both patches were glued in place.

Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III
Attachments:

Please Log in or Create an account to join the conversation.

More
11 Jun 2015 17:42 #676226 by weales
Replied by weales on topic Bodywork Repairs
Final repair pic (this time with correct pic -

looking from the rear!)

Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III
Attachments:

Please Log in or Create an account to join the conversation.

More
11 Jun 2015 17:45 #676228 by weales
Replied by weales on topic Bodywork Repairs
Some info on Rapidfix FYI at the attachment (I hope!)

File Attachment:

File Name: Rapidfix.doc
File Size:559 KB

Current Project
1968 Norton P11A Desert Sled
Other bike (and daily ride)
2004 Yamaha FZR 600
Previous Bikes
78 Z1-R (resto)
91 Zephyr 750
73 Mach IV (Resto)
78 Z1-R
78 Z1-R (stolen)
76 Z900
76 Z650
73 Mach IV
72 Mach III
Attachments:

Please Log in or Create an account to join the conversation.

More
11 Jun 2015 19:02 #676235 by KZJOE900
Replied by KZJOE900 on topic Bodywork Repairs
Sounds very similar to this product:

www.eastwood.com/rigid-plastic-repair-kits.html

The guys on my Cafe meetup group told me about this stuff. Can be used to recreate side cover pegs, fix fairings, etc. Wonder if its by the same company as Rapidfix.

Current project 76 KZ900 (This was a Vetter model)
76 KZ900
81 XJ550H SECA (Current Project)
82 XJ550R SECA
Past:
86 FJ1200
74 Z1900
72 CB450

Please Log in or Create an account to join the conversation.

  • KZQ
  • Offline
  • Administrator
  • Walking Behind the Corn May Not Be All That!
More
11 Jun 2015 19:58 #676240 by KZQ
Replied by KZQ on topic Bodywork Repairs
Hi Weales,
I've been repairing ABS body work panels with another method. It actually makes a repair that is stronger than the part before the damage.
Check out: www.kzrider.com/articles/technical-tips/...ir-first-timeforever
Bill

www.KZ1300.com
Riders:
1968 BSA 441 Shooting Star, 1970 BSA 650 Lightning, 1974 W3, 1976 KZ900, 1979 KZ750 Twin, 1979 KZ750 Twin Trike, 1981 KZ1300, 1982 KZ1100 Spectre, 2000 Valkyrie, 2009 Yamaha Roadliner S. 1983 GL 1100
Projects:
1985 ZN1300

Please Log in or Create an account to join the conversation.

More
12 Jun 2015 03:50 #676265 by PaintWorkz
Replied by PaintWorkz on topic Bodywork Repairs
For smaller crack repairs, like side cover tabs, I just use a soldering gun with a flat tip and plastic scrapes to melt the crack closed and build it up a little. Just clean all the paint off and keep the heat low to prevent bubbling. High dollar plastic welding guns are also available , so is the low buck Harbor Freight junk.

www.paintworkz.com

84 Gpz900 street
77 KZ 1325 Turbo Dragbike project
79 CBX Pro Stock projects (2)
78 Z1R-TC AMA & ECTA LSR record holder
68 750 Enfield Brat project
82 750 Nourish Triumph LSR
Lake Havasu City, AZ

Please Log in or Create an account to join the conversation.

More
12 Jun 2015 05:52 #676272 by KZJOE900
Replied by KZJOE900 on topic Bodywork Repairs

PaintWorkz wrote: For smaller crack repairs, like side cover tabs, I just use a soldering gun with a flat tip and plastic scrapes to melt the crack closed and build it up a little. Just clean all the paint off and keep the heat low to prevent bubbling. High dollar plastic welding guns are also available , so is the low buck Harbor Freight junk.

Used that method for the first time on my lawn tractor fuel tank which had acquired split on the bottom of the tank. Used the little ring that comes on oil bottle caps as material. And the fact that it is not an open flame I didn't have to worry about the gasoline fumes. Worked great!

Current project 76 KZ900 (This was a Vetter model)
76 KZ900
81 XJ550H SECA (Current Project)
82 XJ550R SECA
Past:
86 FJ1200
74 Z1900
72 CB450

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum