Gas tank cap

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16 Feb 2014 16:40 #622480 by kawiman636
Gas tank cap was created by kawiman636
Would it be difficult to modify a 1982 KZ1000 gas tank to have a fill cap like the picture attached? I like the lower profile.

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Currently riding:2006 Kawasaki 636
Current project: 1980 Kawasaki KZ1000
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17 Feb 2014 00:31 #622514 by kawiman636
Replied by kawiman636 on topic Gas tank cap
Well after looking at how the caps mount on the KZ1000 and on modern sportbikes theres no way it would bolt on. So what im thinking, if I can fid a person to do the cutting and welding, is I will cut the mounting area off of a modern tank, cut off the mounting hole on the KZ1000, and weld on the modern flush gas cap mount. Does anyone see any reason why this wouldnt work out?

Id cut it out where the red circle is.

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I just dont like how the stock cap sticks up like this.

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Currently riding:2006 Kawasaki 636
Current project: 1980 Kawasaki KZ1000
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17 Feb 2014 03:42 #622520 by kaw-a-holic
Replied by kaw-a-holic on topic Gas tank cap
Not sure definitely let us know what you find out, I would like to do that mod also. I have only seen it done one the more rectangular shaped tanks

Jon
1977 KZ1000a1
Mesa, AZ
Phoenix Fighter Project

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17 Feb 2014 07:56 #622537 by 531blackbanshee
Replied by 531blackbanshee on topic Gas tank cap
i've done it.

here's pics to prove it :P,








leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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17 Feb 2014 08:30 #622540 by kawiman636
Replied by kawiman636 on topic Gas tank cap

531blackbanshee wrote: i've done it.

here's pics to prove it :P,








leon


That looks great! Glad to see it can be done! I was hoping i wasnt nuts for wanting to attempt it haha

Currently riding:2006 Kawasaki 636
Current project: 1980 Kawasaki KZ1000

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19 Feb 2014 06:09 #622754 by DesertKZ
Replied by DesertKZ on topic Gas tank cap
It's a common mod with cafe racers. Cutting out the old one and welding it the new one is the only way I've seen it like the pic above (nice work btw).

1979 KZ1000 Shaft
1979 CX500C
1975 GT750 Smoker
The following user(s) said Thank You: 531blackbanshee

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22 Feb 2014 15:56 #623034 by kawiman636
Replied by kawiman636 on topic Gas tank cap

DesertKZ wrote: It's a common mod with cafe racers. Cutting out the old one and welding it the new one is the only way I've seen it like the pic above (nice work btw).


Yeah I really like the look of his! I started stripping the paint off of the zx6r donor tank and off of my KZ1000 tank only to find a lot of bondo and "repair" work under the paint. I was just looking at it and even found a very small hole in one of the welds where they repaired something. Is something that a good shop could fix or should I just get a new tank?

Currently riding:2006 Kawasaki 636
Current project: 1980 Kawasaki KZ1000

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23 Feb 2014 19:26 #623110 by ramtough_63
Replied by ramtough_63 on topic Gas tank cap
Just bought a donor tank will be posting a how to (or an attempt to) thread in the coming weeks

1978 KZ1000 A2
Thrown Together To Ride Til Winter
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1982/83 750R/GPZ
1984 Goldwing 1200 Interstate
1982 Yamahopper QT50
Previous
2 79 HD sporty XLH
02 HD FLSTS Heritage
60's HD Hummer
70's Honda 550 Four
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and various enduros dirtbikes minibikes...

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23 Feb 2014 23:14 #623142 by Haybus
Replied by Haybus on topic Gas tank cap
Of course Leon has done that. He's like the Chuck Norris of motorcycle building. Hey wait a minute, is that a motorcycle I see inside your house Leon? Or was that a piece of furniture you just happened to shape into a motorcycle with your welder? :woohoo:

Alan

1976 KZ900 LTD (sort of)
2005 FJR
2009 Hayabusa
www.kzrider.com/forum/11-projects/557845...-streetfighter-build

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25 Feb 2014 07:01 - 25 Feb 2014 07:02 #623271 by 531blackbanshee
Replied by 531blackbanshee on topic Gas tank cap
stop Al yer killin me !!!!!!!!!!!!!!


that would actually be two motorcycles sir :whistle: !!!


dining room decor :laugh: !

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
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Last edit: 25 Feb 2014 07:02 by 531blackbanshee.

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25 Feb 2014 07:13 #623273 by 531blackbanshee
Replied by 531blackbanshee on topic Gas tank cap

kawiman636 wrote: I was just looking at it and even found a very small hole in one of the welds where they repaired something. Is something that a good shop could fix or should I just get a new tank?


the pin hole should be able to be welded by a qualified welder.

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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