Use of the stock seat pan and fiberglass over it?

  • Medicontheloose
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18 Nov 2013 10:27 #613363 by Medicontheloose
Replied by Medicontheloose on topic Use of the stock seat pan and fiberglass over it?
I opted for the fiberglass work over the tank option. A little lighter, and I already had materials in the garage. Doing a little more work today.

"That others may live."

1980 KZ750E

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20 Nov 2013 16:18 #613575 by Medicontheloose
Replied by Medicontheloose on topic Use of the stock seat pan and fiberglass over it?
Okay. I looks little rough due the fact I had a family emergency in the middle of laying the cloth over the pan.

Laid the cloth down to reenforce the pan. Today I laid the front "lip" of the pan against the tank so the seat will curve upwards when upholstered. Used some mat and cloth.

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"That others may live."

1980 KZ750E
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28 Nov 2013 18:55 #614328 by DesertKZ
Nice job. I used fiberglass to make my cowl, it's tedious but yours is starting to take shape nicely. :)

1979 KZ1000 Shaft
1979 CX500C
1975 GT750 Smoker

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22 Dec 2013 14:04 #616146 by slimjim92
I am in the same process of modifying my seat. I am cutting it way down and chopping the rear frame. My question is, what did you use to shape your foam? I have found a razor blade is okay, but tears and leaves a jagged edge for the fine tuning.

What did you use?

KCCO

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22 Dec 2013 14:37 #616150 by Medicontheloose
Replied by Medicontheloose on topic Use of the stock seat pan and fiberglass over it?
[attachment=71632]ImageUploadedByTapatalk1387751667.568383.jpg[/
attachment]

I didn't cut my pan down at all. I did take about 6 inches out of my frame though.

I didn't use foam to mold my cowl, scroll back up and take a look at the other pics and you'll see how I used the back end of the tank to mold my cowl. The pic attached here is as it sits now. Finally laying the glass on the front seat portion. Getting close to finishing this thing if the weather would cooperate and stay a little warmer.

"That others may live."

1980 KZ750E
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02 Jan 2014 07:32 - 07 Jan 2014 06:20 #617054 by Grumpy Ole Artist
Replied by Grumpy Ole Artist on topic Use of the stock seat pan and fiberglass over it?
Hey SlimJim...the best tool for shaping foam is an old (or new, if your wife is cool!) electric carving knife....cuts like butter! For finer tuning of the foam surface, use a sander.

1978 KZ650 B2
Former rides...1976 CB360T, 1985 Shadow 700, 1985 GPZ750Turbo
Last edit: 07 Jan 2014 06:20 by Grumpy Ole Artist. Reason: additional info

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09 Feb 2014 06:18 #621639 by Medicontheloose
Replied by Medicontheloose on topic Use of the stock seat pan and fiberglass over it?
Well here we go, the final overall shape. Still has a few low spots to sand, then ready for body filler. Should just need a skim coat, sand, final coat, sand. This has been a great learning process but I'm pleased with the overall result.

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"That others may live."

1980 KZ750E
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09 Feb 2014 08:19 #621646 by bonneman97se
Replied by bonneman97se on topic Use of the stock seat pan and fiberglass over it?
Medicontheloose, this is what i am getting ready to do with my bike, right after i get it to run. I like the idea of using the back half of the tank to form the tail section. I will be following your writeup for reference.

1976 KZ750 Hacked up bobber project, looking to turn cafe racerish.

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09 Feb 2014 08:49 #621648 by Medicontheloose
Replied by Medicontheloose on topic Use of the stock seat pan and fiberglass over it?
Thanks bonneman. It's been a learning process. The compound curves, closing in the bottom, blending all the edges, etc. I want the cowl to appear as if it came with the bike when it's all said and done. The issues I have with some of the aftermarket is they look like an after thought. Harsh lines, etc. hopefully when mine is done, it looks like it belongs there.

"That others may live."

1980 KZ750E

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09 Feb 2014 08:57 #621651 by bonneman97se
Replied by bonneman97se on topic Use of the stock seat pan and fiberglass over it?
Definitely! keep up the good work, I will keep an eye out for progress!

1976 KZ750 Hacked up bobber project, looking to turn cafe racerish.

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