Paint issues-BUBBLES, MY BUBBLES!

  • Pontiacdude210
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02 Sep 2011 23:55 #473934 by Pontiacdude210
Paint issues-BUBBLES, MY BUBBLES! was created by Pontiacdude210
I got my KZ550 4 months ago with fresh paint already on it(see pic). Recently, a bubble formed on the top of the tank. It got larger, and larger, then today, it exploded. It was full of gasoline! Why and how does that happen? I am thinking black stripe now, cuz I don't really want to strip it all the way back down.

-1980 KZ550C Viper Red, Black Fenders

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  • mark1122
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03 Sep 2011 11:37 #474003 by mark1122
Replied by mark1122 on topic Paint issues-BUBBLES, MY BUBBLES!
just wondering if u may have a pin hole in the tank ?

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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03 Sep 2011 14:48 #474038 by cdvanns
Replied by cdvanns on topic Paint issues-BUBBLES, MY BUBBLES!
Had the same issue recently with a petcock adapter plate,it leaked and bubbled along the bottom left seam of an original paint 78 KZ1000 tank.I emailed the manufacture and no response after 3 days so far! I am not happy...at all!!!

1978 KZ1000 A2

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03 Sep 2011 17:09 #474053 by roy-b-boy-b
Replied by roy-b-boy-b on topic Paint issues-BUBBLES, MY BUBBLES!
When my tank was painted my friend took a razor blade and cut the paint evenly around the base of the gas fill. Told me it would help to stop the gas from getting under the tank. Roy

1979 LTD Street Fighter.1977 KZ1000

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03 Sep 2011 20:51 #474087 by cdvanns
Replied by cdvanns on topic Paint issues-BUBBLES, MY BUBBLES!
That souunds like a solution,I was thinking razor and tape it then krylon the seam as a solution.Thanks Roy

1978 KZ1000 A2

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04 Sep 2011 15:57 #474189 by cdvanns
Replied by cdvanns on topic Paint issues-BUBBLES, MY BUBBLES!
Made a trip to Advance auto this morn. and picked up some Permatex race grade Hylomar sealer and some gasoline proof gasket material,got it sealed back up and no leaks so far.I'll just have to keep an eye on it as it took 5 or 6 weeks after the adapter plate/petcock install to start leaking,I'm still not sure why the sealer that came with the the plate failed.Back on the road and feel'n better...!

1978 KZ1000 A2

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05 Sep 2011 19:16 #474403 by Pontiacdude210
Replied by Pontiacdude210 on topic Paint issues-BUBBLES, MY BUBBLES!
Razor blade around the base of the gas fill? Never heard of that. I will have to check into that. The only thing that doesn't need repainted is the gas tank, I hope it is salvgable!

-1980 KZ550C Viper Red, Black Fenders

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  • clutch
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28 Oct 2011 02:00 - 28 Oct 2011 02:03 #485735 by clutch
Replied by clutch on topic Paint issues-BUBBLES, MY BUBBLES!

cdvanns wrote: Made a trip to Advance auto this morn. and picked up some Permatex race grade Hylomar sealer and some gasoline proof gasket material,got it sealed back up and no leaks so far.I'll just have to keep an eye on it as it took 5 or 6 weeks after the adapter plate/petcock install to start leaking,I'm still not sure why the sealer that came with the the plate failed.Back on the road and feel'n better...!


How did the permatex work out for you? I picked up some of the no 1 gasket maker that is gas resistant as well, but haven't used it yet. I agree that the gasket material that comes with the adapter plates shouldn't fail so quickly...mine leaked right away after filling it back up (about a day or two after install).

Southern Maryland, USA

1980 KZ250 LTD (traded, but still missed)
1982 KZ750 E3 (Cafe Project) (Dyna-S, Dyna Coils, V&H 4-1, K&N Pods, 6 Sigma Jet Kit, Acewell Computer, Woodcraft Clip-ons, Custom Rewire)
1966 A1 Samurai (Restoration Project)

Wish List:
KZ1000 P (For a "touring" bike)
Z1 (need I...
Last edit: 28 Oct 2011 02:03 by clutch.

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