Rust in tank

  • stonemaster
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16 Mar 2011 23:37 #438503 by stonemaster
Replied by stonemaster on topic Rust in tank
there's a thread here on the oxalic acid, also one over at wiredgeorges site, just make sure u rinse immediately with a solvent

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17 Mar 2011 03:21 #438515 by ed spangler
Replied by ed spangler on topic Rust in tank
I used Por-15. Very happy with the results.
ED

Have 1975 Kawasaki Z1-B & 2003 Harley Davidson Heritage Softail Classic
Had Hondas, Harleys and many ,many Z Series Kaws both Std. & LTD's

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  • Proxy
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  • 80% Human 20% Nuts/Bolts
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17 Mar 2011 05:00 #438525 by Proxy
Replied by Proxy on topic Rust in tank
If it's just flash rust use white vinegar. No need to rinse it will burn out with first tankful. You will also be rewarded with the odd sweet sweet smell of french fries now and again as that tank burns. Don't do it for thick flaking rust. You want fries with that? Supersize me baby!

Take it from me cuz I found
If you leave it then somebody else is bound,
To find that treasure, that moment of pleasure,
When yours, it could have been.
1977 KZ650 B1 Being restored to original (Green)
1977 KZ650 B1 Original (Red) Sold
1977 KZ650 B1 Donor Bike for Parts

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  • jus1975
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  • www.tripleaperformance.com
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17 Mar 2011 07:46 #438562 by jus1975
Replied by jus1975 on topic Rust in tank
POR 15 is a some great stuff. Stay away from Kreme. IT sucks.

I used muratic acid. handful of screws and nuts to scrub. Rinsed out well and then used a heat gun to dry it out. POR 15 will seal up the pin holes. Some real thick stuff

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17 Mar 2011 08:04 #438566 by OregonMatt
Replied by OregonMatt on topic Rust in tank
I also used Muratic Acid with great results

1976 kz 900

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18 Mar 2011 05:02 #438758 by beefsquasher
Replied by beefsquasher on topic Rust in tank
Kreem sucks if you don't follow the directions. If you do, it works.

If you don't like it, buy a quart or two of MEK at the hardware store and swish it around inside your tank. The kreem will dissolve in about a minute. Even ancient stuff has no chance. I have used it to remove improperly applied kreem before and it works great.

-David

1977 KZ1000 Mutt - 1075, Kenny Harmon Cams .400", RS34, Kerker, Dyna S

1997 Honda XR250R
1977 Yamaha XS360
1972 BMW R60/5

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18 Mar 2011 15:34 #438773 by ravenz07
Replied by ravenz07 on topic Rust in tank
Mine was not as easy with Acetone.

1994 Kawasaki KZ1000 Police
1980 Kawasaki KZ750 LTD
1981 Yamaha XJ650H Maxim

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18 Mar 2011 18:37 #438802 by MFolks
Replied by MFolks on topic Rust in tank
Oxalic Acid Rust Removal On Gas Tanks(Found On the internet at www.wgcarbs.com )

Just ordered a few pounds of it this morning, it "should" remove the rust in my Kaw tank and it's great for removing rust on shop tools or whatever too.

I used this stuff while I lived in Florida where the humidity usually averaged 100% and it saved me a lot of labor ... it's Eco friendly too. Our humidity here in Alabama is just about as bad as on the gulf coast ... so even if it won't completely clean the tank rust out ... and I truly believe it will ... I can make good use of it

Don't know why I didn't think about it sooner, mixes with tap water, flushes out easy, it won't harm paint, plastics, aluminum or anything of that nature ... just kills the rust and leaves the metal coated to help prevent future rusting.

The guy's name is Gregg and he has a ebay store but you can buy directly from him, send payment by check or paypal. I talked to him yesterday and told him there would probably be more folks from the forum inquiring about it. He said to have whoever calls or emails to remind him they're from the forum.

It sells for $4 a pound and he can fit 4 pounds into a flat rate priority mail package and ship it for $4.95. So 4 pounds should go along way since it can be used over and over again. $20.95 for 4 pounds shipped isn't bad at all in my opinion. The only way he's making any profit on it is by buying LARGE quantities and selling small.
I'm probably going to set up a large vat to soak tanks and tools in.
This stuff will eventually turn black after heavy use but it still cleans good and washes clean with tap water.
He claims he's had several people use it for cleaning rusty tanks with great results and I know I had good luck with it before too, just never used any on a tank ... but will soon.

Here's his info: Best to try his cell first.

Gregg MacEllven
Sea Shield Marine Products (sales rep)
Mac's Pacs; teak/mahog plugs, flax, oxalic, etc.
macspacs@sbcglobal.net
310-547-2687 (home)
310-547-2606 (fax)
310-721-9667 (cell)

Late yesterday afternoon I mixed up a batch and put it inside my original KZ tank.
The tank had what I would call a medium overall surface rust throughout the inside and a fairly heavy rust build up along the entire bottom surface.

The instructions suggest warm water but I talked with Gregg and he said it wouldn't really matter as long as I wasn't looking for INSTANT results and let it soak so I used unheated water from the hose and about 8 heaping tablespoons of Oxalic acid and let it soak for 24 hours.

I just drained the tank and the water was colored kind of a light brown, I flushed the tank with clean water twice and looked inside as far as I could see with a strong miniature LED flashlight and NO RUST was present ANYWHERE including the bottom surfaces.
The Oxalic acid left behind a off white colored protective coating on the metal surface just like Gregg said it would

Once I got the tank dry I saturated a shop rag with gas and rubbed the white coating with it and the coating stayed put.

But ... I will highly recommend you folks give this stuff a try because it sure takes the work out of removing rust from our gas tanks and it did not faze the paint either where I overfilled it.

This old tank will get repainted and used now that the rust is gone ... but for you folks that have internal surface rust on tanks that still have good paint on them, don't worry ... this is the ticket right here !

I can tell you right now that it works very well, the tanks I cleaned back in November have sat in my shop until I decided to tag & drive my 78 KZ a few days ago.

I looked at all 3 tanks & they still looked rust free inside other than a small haze which may be simply what the metal looks like after sitting so long after being treated. I thru a 1/2 gallon of gas in it, sloshed it around, poured it out, installed the tank with clear gas line & the fuel runs out CLEAN ... no rust deposit showing up in the filter either !

Oxalic acid WORKS better than anything I've ever tried in 30 years of wrenching. Use hot water, mix it up double or triple strength, fill the tank to the rim and let it sit overnight. If you don't get the results you want, do it again, this stuff is cheap and WILL clean the rust out of tanks without harming the paint even.

I kept several gallons of used mix in a large plastic container & constantly throw stuff in it like a set of rusted boat trailer wheels, impact sockets etc. & it cleans them like new, may take a while but it works.


Some tanks may require more acid to do the job but this stuff is cheap & easy to use, won't even burn the grass when poured out.

I did a Honda tank for a buddy that had some ridiculous rust along the inside bottom flat areas & top part of the hump. I tripled the recipe & let it sit a couple of days and it came out CLEAN.

Would rather NOT use a tank liner product that may or may not peel away ... oxolic axid won't hurt the paint either, so that's a huge plus.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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  • DoubleDub
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18 Mar 2011 20:34 #438829 by DoubleDub
Replied by DoubleDub on topic Rust in tank

OregonMatt wrote: I also used Muratic Acid with great results


As have I - I made a thread on using Bill's article.

It works great.

kzrider.com/forum/6-paint-a-bodywork/387...ning-rusty-fuel-tank

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18 Mar 2011 22:06 #438840 by Old Man Rock
Replied by Old Man Rock on topic Rust in tank
"Kreem sucks if you don't follow the directions. If you do, it works."....

You nailed that one Beef... Yes indeed.... ;)

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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