Securing your sidecovers

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31 Dec 2010 14:41 - 31 Dec 2010 14:43 #419518 by sinbad714
Replied by sinbad714 on topic Securing your sidecovers
I wonder if there was a way to use these racecar fasteners.
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Last edit: 31 Dec 2010 14:43 by sinbad714.

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31 Dec 2010 14:45 #419519 by sinbad714
Replied by sinbad714 on topic Securing your sidecovers
the other part
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  • stonemaster
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31 Dec 2010 15:55 #419522 by stonemaster
Replied by stonemaster on topic Securing your sidecovers
the trick would be attaching the first section pictured to the sidecover, that would require some body work (maybe a pop rivet and some filler), that being said if u were doing a rebuild/repaint anyway it wouldnt be such a big deal

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31 Dec 2010 20:19 #419550 by MFolks
Replied by MFolks on topic Securing your sidecovers
Maybe something like this will work too....
www.redlinecycle.com/Sidecover%20Hardware.html

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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01 Jan 2011 08:17 #419589 by AlienTech
Replied by AlienTech on topic Securing your sidecovers
KZ1979LTD wrote:

Wow! That's two things wives are good for!


this one is good for a lot of things :)

1976 KZ900

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  • mtbspeedfreak
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02 Jan 2011 22:59 #419836 by mtbspeedfreak
Replied by mtbspeedfreak on topic Securing your sidecovers
I wound up using a 1/16th" bit and some fine picture hanging wire. The new grommets are so secure that I doubt (knock on wood) that I'll ever find out if this is truly secure.

I think those 1/4 race car fasteners are called "Dzus fasteners" in the right circles, no pun intended. :laugh: Unfortunately, I already had everything painted, ready to go at the time of this post, but I will definitely keep the dzus fastener plan in mind- that seems like the way to go!

Maybe when I make my carbon fiber side covers...

2000 ZRX 1100
1976 KZ 900- Daily Driver
1980 LTD 550- Dalton Highway survivor!

If it has tits or tires, it'll give you problems!

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03 Jan 2011 08:00 #419853 by Kidkawie
Replied by Kidkawie on topic Securing your sidecovers
Patton wrote:


I didn't do mine yet but this is the route I'm going. One fell off many years ago but when I was restoring the bike I found that the original emblems can be sanded/polished down without ruining the surface. So i was able to remove the scratches.

This is the emblem after wet sanding and polishing with steel wool/Mothers.


1975 Z1 900
1994 KX250 Supermoto
2004 KX125

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03 Jan 2011 23:51 #419992 by mtbspeedfreak
Replied by mtbspeedfreak on topic Securing your sidecovers
I should have elaborated a bit more... I drilled straight through the nub, versus horizontally as shown in the above picture. I pull my covers off frequently for maintenance and to generally raise hell, so I was worried about long-term strength and the possible decrease of strength.

Like I said previously, I used a 1/16th bit to drill vertically through the nub/nipple thing. I then ran some fine picture hanging wire with a loop and knot on the outside to keep the wire from pulling through. I just then "twistie-tied" the two wires together with a little tension to hold the covers in place.

Kidkawie, your sidecover emblems look good! I recommend Flitz, if you're open to suggestions- www.flitz.com/

2000 ZRX 1100
1976 KZ 900- Daily Driver
1980 LTD 550- Dalton Highway survivor!

If it has tits or tires, it'll give you problems!

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30 May 2011 21:04 #454402 by z1 and kz1000 guy
Replied by z1 and kz1000 guy on topic Securing your sidecovers
I just put some thin wire around nipple made short loop and made a safety cord with light nylon cord tied to frame so if came off would not loose it on road

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30 May 2011 21:39 #454405 by Proxy
Replied by Proxy on topic Securing your sidecovers
The one with the cotter pins through the nipple wired together is the best. It still allows fast removal if you leave some wire. If the sidecover blows off you can easily retrieve it and plug it back in. It's nice tho if you need to get the cover off fast. Other systems make it a job to get them off if there is a short or a problem. I keep enough wire so I can get one off at a time and hang it down. New grommets and that and you will never lose a cover again. Stock covers are getting sparse and expensive not to mention having to match the paint..

Take it from me cuz I found
If you leave it then somebody else is bound,
To find that treasure, that moment of pleasure,
When yours, it could have been.
1977 KZ650 B1 Being restored to original (Green)
1977 KZ650 B1 Original (Red) Sold
1977 KZ650 B1 Donor Bike for Parts

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31 May 2011 23:49 #454671 by Godfrey
Replied by Godfrey on topic Securing your sidecovers
Yup, I've used that very same method for a good 7 yrs now with no problem, unless as you say Patton, you forget to remove the clip before you try to remove the cover. If that happens and you break a tab, there is a marvelous product called "Plastex" that will chemically weld the pieces back together and they will be at least as strong as stock. This stuff is simple to use has a lil dvd that comes with the kit showing all you can do with it and how. Body work shattered from a tip over or crash, save all the pieces, this stuff can mend it all and even form new tabs if you lose them. plastex.net/

1981 650CSR frame

1980 KZ750E engine

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01 Jun 2011 00:30 #454683 by MFolks
Replied by MFolks on topic Securing your sidecovers

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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