Stripped Kawasaki emblem screws

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27 Sep 2010 19:23 - 27 Sep 2010 19:23 #402338 by Kapahulu
Stripped Kawasaki emblem screws was created by Kapahulu
I'm trying to remove the Kawasaki emblems from a tank and the screw heads are stripping! Thinking about drilling them and using an easy out. Any recommendations on this or another way?

I searched the old threads prior to this posting and did not find much useful info.

1978 KZ1000, 1976 KZ900, 1975 H2, 1973 H1, 1973 H2, 1978 RD400, 1977 RD400, 1974 RD350
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Last edit: 27 Sep 2010 19:23 by Kapahulu.

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27 Sep 2010 19:24 - 21 Feb 2013 20:54 #402339 by H1Vindicator
Replied by H1Vindicator on topic ----
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Last edit: 21 Feb 2013 20:54 by H1Vindicator.

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27 Sep 2010 19:26 #402340 by Nebr_Rex
Replied by Nebr_Rex on topic Stripped Kawasaki emblem screws
a very small drillbit,screws are less than an 1/8"

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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  • Motor Head
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27 Sep 2010 19:27 #402341 by Motor Head
Replied by Motor Head on topic Stripped Kawasaki emblem screws
Only drill enough to remove the head of the screw, a left hand drill bit may back them out. If you take only the head off then soak em and grab with a good "Duck Billed" pliers.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
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  • porchev914
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27 Sep 2010 21:15 #402364 by porchev914
Replied by porchev914 on topic Stripped Kawasaki emblem screws
The screws are 3mm. If you can't find an easy-out or left handed drill bit that small, use a 4mm drill bit to take the head off like motorhead suggested. That should do it ;)

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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27 Sep 2010 21:40 #402368 by Kapahulu
Replied by Kapahulu on topic Stripped Kawasaki emblem screws
Thanks for the great tips. I'll let you know how it turns out.

If I weren't having the tank repainted I'd just leave the emblems on.

1978 KZ1000, 1976 KZ900, 1975 H2, 1973 H1, 1973 H2, 1978 RD400, 1977 RD400, 1974 RD350
2strokeworld.com

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28 Sep 2010 23:10 #402632 by Kapahulu
Replied by Kapahulu on topic Stripped Kawasaki emblem screws
I managed to drill the heads off two screws and then remove them with a vise grip.

On the other side of the tank, I drilled the heads off and there wasn't enough screw left to grip and remove. Next I tried cutting a small line in the screws and remove them with a regular screwdriver. No dice.

So one side of the tank will have the badges reattached with screws and the other side will have them reattached with glue or double stick tape. The remaining stubs will be used to properly position the badge.

1978 KZ1000, 1976 KZ900, 1975 H2, 1973 H1, 1973 H2, 1978 RD400, 1977 RD400, 1974 RD350
2strokeworld.com

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