Gas cap, no key....

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31 Mar 2010 15:12 #357518 by fifthcircle
Gas cap, no key.... was created by fifthcircle
I have a tank that I want to use for my project, that I don't have the key for. My key will not work on it, and I have tried a few random keys with no luck. What's the best way to remove the cap? It's the flat rectangle style gas cap, the same as the one on my '81 KZ750H.

"What is it with corn anyway?"
-Scott S.

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31 Mar 2010 16:06 #357535 by otakar
Replied by otakar on topic Gas cap, no key....
They should work with any Kawasaki key They are universal. The only thing is that there are the short early keys and the longer second generation keys. The rectangle works with the longer key.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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31 Mar 2010 16:17 - 31 Mar 2010 16:19 #357538 by otakar
Replied by otakar on topic Gas cap, no key....
I just went and checked all of my gas caps that I have, they work with almost any key. The only keys that don't work are my house keys. My car keys work all my padlock keys work all my Kawasaki keys work. This means that the gas cap lock is frozen with corrosion. Squirt copious quantities of WD-40 or Brake-Free or similar product into the key hole. I would get a key blank from your local hardware store and start working the lock. Don't use your key so you don't brake it off inside. If the key blank fits into the key slot it will work. The lock only unlocks in the clockwise rotation 1/4 turn.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
Last edit: 31 Mar 2010 16:19 by otakar.

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31 Mar 2010 16:19 #357542 by fifthcircle
Replied by fifthcircle on topic Gas cap, no key....
Well, my key (ignition key for 81 KZ) does not work. It works fine in the LTD tank that came on the bike, and I also tried one of my "random" keys off of my keychain, and it opened my LTD tank without problem. Nothing so far is opening the ebay tank....

So I'm guessing I will have to drill out the lock. I don't want the cap anyway. I will just swap over the one that does work.

"What is it with corn anyway?"
-Scott S.

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31 Mar 2010 16:21 #357543 by otakar
Replied by otakar on topic Gas cap, no key....
Don't drill it out. Just free the mechanism with WD-40 and work it. I just had a KZ1300 tank the same way. It took me about 20 minutes to free it up. It finally turned.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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31 Mar 2010 16:25 #357545 by otakar
Replied by otakar on topic Gas cap, no key....
Heck, If you don't want the cap, I'll take it off your hands. Even if it's corroded.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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02 Apr 2010 09:10 #357939 by fifthcircle
Replied by fifthcircle on topic Gas cap, no key....
I'll go mess with it. I didn't see your post about the WD40 before I posted. That is most likely the issue...

"What is it with corn anyway?"
-Scott S.

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02 Apr 2010 17:09 #358006 by saxjonz
Replied by saxjonz on topic Gas cap, no key....
If you have another top then tap out the hinge oh I don't know what its called but at the hinge that pin that goes through the gas cap and tank. Hinge Pin? Then you can soak it or send it to Otto. ;)

79 LTD B3
80 LTD B4 1075 kit JE Pistons .410 cam grind, Bassani, 31 keihin CR Specials...
1980 Z1R, 2002 ZRX1200, 2003 ZRX1200

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04 Apr 2010 18:01 #358434 by fifthcircle
Replied by fifthcircle on topic Gas cap, no key....
Sorry guys, the drill bit was the only answer.
The lock was completely seized up somehow. I drilled a little hole at the top of the lock, pulled off the top keyhole cap, and had to really muscle the lock with a big screwdriver. I have a feeling I wasn't the first one to jack with it...
Sorry I couldn't salvage it. I soaked it and tried it for two days. I only have so much patients :angry:

"What is it with corn anyway?"
-Scott S.

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16 Apr 2010 14:09 #361168 by schmol
Replied by schmol on topic Gas cap, no key....
hell, my gpz tank opens with anything you put in it

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