- Posts: 2429
- Thank you received: 48
How to repair bolt hole in the tail lite?
- JMKZHI
- Topic Author
- Offline
- Platinum Member
Less
More
27 Sep 2009 20:10 #324401
by JMKZHI
How to repair bolt hole in the tail lite? was created by JMKZHI
A tail lite bolt head snapped off & I tried to redrill & tap the hole but buggered the job. I can thread the bolt into the hole, but it's a loose fit. Is there a good fix for this? Such as to refill the hole, drill & tap it. Or some product that does virtually the same thing. I don't want to load the threads w teflon tape or anything like that. Unless I have too.
Please Log in or Create an account to join the conversation.
- Kawickrice
- Offline
- User
- After Monday & Tuesday, even the calendar says WTF
Less
More
- Posts: 2496
- Thank you received: 18
27 Sep 2009 20:20 #324403
by Kawickrice
73 Kawasaki Z1
07 HD CVO Ultra Classic
82 Suzuki GS 1100
74 Yamaha RD 350 (My two stroke toy)
77 Kawasaki KZ 650B-1 (My putt around bike)
80 Indian Moped (My American Iron)
1
Long Gone
75 Suzuki GT550
74 GT 380
79 RD 400 Daytona Special
72 Honda CL 175
74 Honda QA 50
Tampa FL
Replied by Kawickrice on topic How to repair bolt hole in the tail lite?
I have seen JB Weld do wonders. Fill the hole and chase the threads before it fully hardens. If you can get enough in there without removing it when you chase it it might work for ya.
73 Kawasaki Z1
07 HD CVO Ultra Classic
82 Suzuki GS 1100
74 Yamaha RD 350 (My two stroke toy)
77 Kawasaki KZ 650B-1 (My putt around bike)
80 Indian Moped (My American Iron)
1
Long Gone
75 Suzuki GT550
74 GT 380
79 RD 400 Daytona Special
72 Honda CL 175
74 Honda QA 50
Tampa FL
Please Log in or Create an account to join the conversation.
- kzrider4life
- Offline
- User
Less
More
- Posts: 86
- Thank you received: 0
27 Sep 2009 20:52 #324408
by kzrider4life
Current bike..1977 kz1000 1075cc kit,dyna everything,lotsa chrome,kerker pipe.
Replied by kzrider4life on topic How to repair bolt hole in the tail lite?
Drill through and put a little nut in the back. I had a kz with this done and i didnt notice till my tail light bulb went out.
Current bike..1977 kz1000 1075cc kit,dyna everything,lotsa chrome,kerker pipe.
Please Log in or Create an account to join the conversation.
- Bluemeanie
- Offline
- User
Less
More
- Posts: 2519
- Thank you received: 14
28 Sep 2009 06:05 #324440
by Bluemeanie
1980 KZ650F1, Bought new out the door for $2,162.98!
Replied by Bluemeanie on topic How to repair bolt hole in the tail lite?
Is there enough meat to drill and tap to the next larger size?
1980 KZ650F1, Bought new out the door for $2,162.98!
Please Log in or Create an account to join the conversation.
- JMKZHI
- Topic Author
- Offline
- Platinum Member
Less
More
- Posts: 2429
- Thank you received: 48
29 Sep 2009 08:18 - 29 Sep 2009 08:20 #324599
by JMKZHI
Replied by JMKZHI on topic How to repair bolt hole in the tail lite?
Attachments:
Last edit: 29 Sep 2009 08:20 by JMKZHI.
Please Log in or Create an account to join the conversation.
- riverroad
- Offline
- User
- 1980 1000LTD B4
Less
More
- Posts: 850
- Thank you received: 7
29 Sep 2009 12:43 #324636
by riverroad
Replied by riverroad on topic How to repair bolt hole in the tail lite?
Put a thin coating of car wax on the threads of the screw, let dry, gently brush threads with an acid brush, fill the hole with JB-Weld, install waxed screw and let it cure completely. Gently but firmly back the screw out. As a matter of fact, use an allen screw or hex head screw the same size as the factory screw, cause it's gonna be tight, but it works.
Please Log in or Create an account to join the conversation.
- Patton
- Offline
- KZr Legend
Less
More
- Posts: 18640
- Thank you received: 2098
29 Sep 2009 18:51 #324698
by Patton
1973 Z1
KZ900 LTD
Replied by Patton on topic How to repair bolt hole in the tail lite?
kzrider4life wrote:
Could get a longer screw, same diameter, with appropriate size/style head, and acorn nut, from hardware store. If necessary, shorten new screw to exact length needed to tighten into the acorn nut.
The acorn nut won't be noticed, and will afford a smooth surface that doesn't snag a cleaning rag or cut a finger when wiping the area.
Good Luck!
Drill through and put a little nut in the back. I had a kz with this done and i didnt notice till my tail light bulb went out.
Could get a longer screw, same diameter, with appropriate size/style head, and acorn nut, from hardware store. If necessary, shorten new screw to exact length needed to tighten into the acorn nut.
The acorn nut won't be noticed, and will afford a smooth surface that doesn't snag a cleaning rag or cut a finger when wiping the area.
Good Luck!
1973 Z1
KZ900 LTD
Please Log in or Create an account to join the conversation.