Removing gas cap on 78 KZ1000

More
31 May 2009 15:19 #295333 by Kojack1982
Removing gas cap on 78 KZ1000 was created by Kojack1982
Im sanding down my tank on a 78 KZ1000 and the gas cap keeps getting in the way. Can anyone possibly instruct me on how to remove the cap without breaking anything. It seems like there is just a rod holding it in but I cant get it out.

Please Log in or Create an account to join the conversation.

More
31 May 2009 15:33 #295338 by MFolks
Replied by MFolks on topic Removing gas cap on 78 KZ1000
On some of the KZ's a spring pin is used to secure the cap to the hinge mechanism. A small drift punch and a hammer should be able to knock it out.

Go to www.babbitsonline.com to see a drawing/print fot this.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

Please Log in or Create an account to join the conversation.

More
31 May 2009 15:33 #295339 by saltydog
Replied by saltydog on topic Removing gas cap on 78 KZ1000
Use a small punch and drive it out.
Skippy

1981 KZ1000 CSR, 1982 KZ440 ltd, 1972 Honda ct90, 1978 KZ 650

Please Log in or Create an account to join the conversation.

More
31 May 2009 15:56 #295344 by kzmarvo
Replied by kzmarvo on topic Removing gas cap on 78 KZ1000
Just give it a little tappy tap

Watch it folks,i have sticky fingers when it comes to a nice looking set of handle bars:)

Please Log in or Create an account to join the conversation.

More
31 May 2009 17:38 - 31 May 2009 17:38 #295370 by 650ed
Replied by 650ed on topic Removing gas cap on 78 KZ1000
Mine took about 1,000 little tappys. Also, a little penetrating oil helps. Don't get in a hurry with a big hammer; just take your time - tap tap tap tap. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 31 May 2009 17:38 by 650ed.

Please Log in or Create an account to join the conversation.

More
31 May 2009 19:18 #295392 by Old Man Rock
Replied by Old Man Rock on topic Removing gas cap on 78 KZ1000
Ah hell with that tap-tap-tap.... Grab a 2 pound sledge and smack the crap out of her.... :laugh: :laugh: :laugh:

Just joking... Remember, that's been in there for 30 years... Plus who knows how many times over she's been painted, gunked up, dirt you name it....

As the others mentioned, she'll tap out....

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum