gsxr gascap

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17 Apr 2008 09:51 #207133 by vach
gsxr gascap was created by vach
I can't find the post, but i read someone put a gsxr gascap on their bike. I was wondering how they did that and if they have pics.

thanks,

Kevin

1979 kz650 B. Chicago, Illinois

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27 Apr 2008 06:55 #209427 by Bad Kaw
Replied by Bad Kaw on topic gsxr gascap
Here is a side-view of one of my "J"s with a late model fuel cap welded-in. Didn't know if this is what you're talking about; but if you notice it makes the lines on the tank very smooth.
Also, it makes the visuals on the tank look very 'race' and contemporary.

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)
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27 Apr 2008 07:01 #209429 by Bad Kaw
Replied by Bad Kaw on topic gsxr gascap
Since I don't know how to put more than one photo on a post, here's a pic of the tank from the top.
How it's done: You get a late model tank that has the filler cap the way you want and cut it out being sure to keep as much metal around the fuel cap as possible; let your welder/machinist decide where he wants to weld the material together and let him cut-to-fit. Your welder will grind away the paint from your tank to get bear metal to make the welds. After it's welded then I chose to put some (black) paint on the bear metal to keep the tank protected while I continue the work...keeps it from rusting up.

-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)
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27 Apr 2008 07:04 #209430 by Bad Kaw
Replied by Bad Kaw on topic gsxr gascap
Oh, by the way; I've done this to three different tanks for three different bikes. The effect is most dramatic on bikes with large/clunky fuel caps. My CB900F tank had the most noticable visual impact. I love the new look while still keeping true to the 'lines' of the original design...and you sure don't see many other bikes with this mod.

-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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27 Apr 2008 08:19 #209456 by vach
Replied by vach on topic gsxr gascap
thanks man.. very nice.. well i've got my work cut out for me..:blink:

1979 kz650 B. Chicago, Illinois

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27 Apr 2008 08:28 #209458 by Bad Kaw
Replied by Bad Kaw on topic gsxr gascap
The key is the 'right' welder b/c the metal is very thin, and sometimes the metal can be two different thicknesses. Also, you're going to want to MAKE SURE that the drain tube is welded in. My machinist/welder is a perfectionist.

Good luck on your project and be sure to post up what you do!

-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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27 Apr 2008 09:25 #209475 by Qdude
Replied by Qdude on topic gsxr gascap
The "drain tube" that needs to be welded in....

Is this for the venting? I don't completely understand.

77 KZ 650 C1.
77 KZ 650 C1.
Crashed-Repaired, Pods, Kerker pipe, re-wired core bundle, lamp upgraded, homemade rectifier, solid state regulator , Dyna-s ignition, repainted, slightly modified, year-round commuter
Honda Metro 85 mpg Scooter. Dont laugh I will throw it at you

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27 Apr 2008 16:13 #209590 by kxhonda
Replied by kxhonda on topic gsxr gascap
I love this! I have wanted to do this for a long time but I haven't been able to find the right tank with the cap still in it for the right price.

1977 Kz650B1 #576th made.

Warsaw, In

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02 May 2008 18:45 #210790 by Bad Kaw
Replied by Bad Kaw on topic gsxr gascap
Qdude wrote:

The "drain tube" that needs to be welded in....

Is this for the venting? I don't completely understand.



It's for fuel over-flow; when you put just a liiiiiitle too much gas in, it needs to flow out or it can get under (and of course "on") your paint. All fuel tanks have them, just make sure to keep it...a good welder will be able to handle it.

-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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02 May 2008 18:54 #210792 by Bad Kaw
Replied by Bad Kaw on topic gsxr gascap
kxhonda wrote:

I love this! I have wanted to do this for a long time but I haven't been able to find the right tank with the cap still in it for the right price.


I have gotten mine off eBay (a beat up tank with fuel cap still in tact) or the local salvage yard, or the last one came from the local hot-rod motorcycle shop...never paid more than $10 for one...but the welder is $100 to do the job, at a minimum; but he's the best, so I don't mind. If you get despirate, I could probably spare one of mine...I've been hording them. ;)

-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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