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Should I have an engine sprocket guard? 12 Oct 2005 03:42 #967

  • Samwell
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In my on going rebuild I'm replacing my clutch cable and much to my dismay I find I'm missing this sprocket guard. At least my clymer manual says I should have one. There are unused holes to bolt it on, but guard per se. I dug around on Kawi's website but can't locate it to get a part number.

This guard is a flat metal plate that covers the front engine sprocket and is nestled under the front sprocket cover.

Any ideas?

Sam
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Current Rides: 2013 BMW R1200GSW, 1972 BMW R75/5
Current Project: 1978 KZ1000A2: Supercrank'd by Falicon, APE studs and nuts, Dyna Green coils, powder coated frame and fenders, Stainless brake lines, dual front discs, pods, Kerker Exhaust, 1075cc with JE pistons

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Should I have an engine sprocket guard? 12 Oct 2005 04:25 #972

  • steell
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IMHO, it don't weigh much, don't usually get in the way of anything (unless you need the room for an oversized sprocket) and it may help limit the damage if you break a chain, so why not put one on.
If you list the year/model in question, maybe someone has an extra they would be willing to get rid of.
KD9JUR

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Should I have an engine sprocket guard? 12 Oct 2005 15:25 #1129

  • Samwell
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Sorry, I should have listed the model. I think I've updated my sig file to include it.

Anyway, it for a '78 KZ1000A2. I'm all for having one, its just I don't know where to find one, and I can't seem to locate it on Kawi's website to find a part number for it.

thanks for your help...Sam

steell wrote:

IMHO, it don't weigh much, don't usually get in the way of anything (unless you need the room for an oversized sprocket) and it may help limit the damage if you break a chain, so why not put one on.
If you list the year/model in question, maybe someone has an extra they would be willing to get rid of.

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Current Rides: 2013 BMW R1200GSW, 1972 BMW R75/5
Current Project: 1978 KZ1000A2: Supercrank'd by Falicon, APE studs and nuts, Dyna Green coils, powder coated frame and fenders, Stainless brake lines, dual front discs, pods, Kerker Exhaust, 1075cc with JE pistons

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Should I have an engine sprocket guard? 12 Oct 2005 17:04 #1153

  • dannyg40
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Good question !
Im wondering if anyone knows if them chain guards are all exactly the same, or is some are different. My 750 - 4 has a 13 tooth front sprocket, and if I get a 14 tooth for the front, it would be extremely close to the front chain guard. I see the specs of some different models of KZ's that use a 15 or even 16 tooth front sproket on the same 750 engine. Is there a different front chain guard that allows the extra room ?

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Should I have an engine sprocket guard? 12 Oct 2005 17:13 #1154

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It's not just you Samwell...I just checked the fiche on www.partsfish.com and sure enough I cannot locate that cover you are talking about. Maybe they did not use it on your year bike even though the bolt holes are still there?

I don't think you absolutely have to have it anyhow. It might sling a little more grunge around in there and if the chain did break that would suck. I wouldn't worry about it.
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Should I have an engine sprocket guard? 18 Nov 2005 19:44 #8939

  • wireguy
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i dont remember ever seeing a sprocket gaurd,the on thing i can think of is the perforated piece that mounts inside the cover,is this what youre talking about?

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Should I have an engine sprocket guard? 18 Nov 2005 20:04 #8945

  • rstnick
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Is part # 21 not a sprocket cover? The discription is not but it sure looks like one: Part # 21 14025-1106 COVER,TRANSMISSION
Rob
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1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, braced swingarm, 18" Z1R front wheel.
2000 ZRX1100
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2005 z750s

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Should I have an engine sprocket guard? 18 Nov 2005 22:00 #8963

  • wireguy
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13-14 are the pieces i was thinking about,is it one of these?

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Should I have an engine sprocket guard? 19 Nov 2005 05:52 #8988

  • steell
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13 and 14 are covers, 21 is the trans cover while 22 is the gasket. The chain/sprocket guard bolts to #21 and is a flat piece of metal perpendicular to it. It forms a curve in front of the chain to prevent the chain from eating the crankcase when it breaks.
KD9JUR

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Should I have an engine sprocket guard? 19 Nov 2005 08:19 #9007

  • kawtoy
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I am pretty sure if you were missing #21 you would aslo be missing lots of oil. It has a shaft seal that slides over the sprocket shaft. Without this seal lots of oil would be pouring out.
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Should I have an engine sprocket guard? 19 Nov 2005 10:44 #9020

  • 79MKII
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Yea, #21 mounts to the engine to seal the trans and is INSIDE the sprocket. The only "cover" I have seen is #13 and #14 which is insulation to deaden sound and maybe add a little strength. Generally the entire large cover is considered the sprocket cover. You have to have some kind of sprocker cover to mount the clutch cable to the clutch actuator/pushrod. Another cool option is this cover: www.pmfronline.com/clutch_release_kits.htm

I just realized that you are using a Clymer...they are for many different models/years. The early 900's had a cover like you are talking about. This diagram is from a '73 Z1. See part number 15. I don't think the later years had them.

15 14024-008 COVER,ENGINE SPROCKET

Post edited by: 79MKII, at: 2005/11/19 13:49
The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250
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Should I have an engine sprocket guard? 19 Nov 2005 10:51 #9024

  • 79MKII
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The image didn't load...let's try again! See number 15:

The Kaw List:
Current: 79 KZ1000 A3 MKII, 78 KZ1000 A2, 78 KZ1000 Z1-R, 78 KZ650 SR, 80 KE175
Former: 03 KLX400SR, 99 ZRX1000, 82 KZ750 LTD, 80 KZ1000 A4 MKII, 80 KZ1000 LTD, 78 KZ1000 A2, 74 H-2 750 Triple, 78 KL250

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