MC dust cover KZ650-H1

  • 82KZ305Belt
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27 Aug 2025 21:32 #916479 by 82KZ305Belt
MC dust cover KZ650-H1 was created by 82KZ305Belt
Partzilla shows the master cylinder dust cover as 49016-1010. But when I click on that part it says this does not fit your bike, and my bike does not appear in the list of fitments.
www.partzilla.com/catalog/kawasaki/motor...cylinder-81-82-h1-h2

So what the heck?
 

81 KZ650 CSR
77 KZ650B (not in my paws yet)
82 KZ305 CSR

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  • Nessism
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28 Aug 2025 05:01 #916483 by Nessism

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  • TexasKZ
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28 Aug 2025 05:30 #916486 by TexasKZ
Replied by TexasKZ on topic MC dust cover KZ650-H1
If you are on the H1 parts page, the H1 will not show up on the Fitment list because it is showing the OTHER models that the part also fits. 

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

www.kzrider.com/forum/11-projects/620336...amateur-build-thread
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28 Aug 2025 06:09 #916489 by 82KZ305Belt
Replied by 82KZ305Belt on topic MC dust cover KZ650-H1

That's the correct part.  Check Kawasaki.com
 

How did you find it there? 81 650 doesn't even show up in their dropdown menu and they don't find my VIN (hopefully because its too old?). I'm going to call Kawasaki but they don't open for another hour.

81 KZ650 CSR
77 KZ650B (not in my paws yet)
82 KZ305 CSR

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28 Aug 2025 06:09 #916490 by 82KZ305Belt
Replied by 82KZ305Belt on topic MC dust cover KZ650-H1

If you are on the H1 parts page, the H1 will not show up on the Fitment list because it is showing the OTHER models that the part also fits. 
 

I thought that might be the case but when I click on the part number it brings up a new window and screams in all caps: "DOES NOT FIT YOUR 1981 KAWASAKI KZ650H CSR" and when I look up the same part under another bike it also does not appear on that other bike's fitment list.

81 KZ650 CSR
77 KZ650B (not in my paws yet)
82 KZ305 CSR

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28 Aug 2025 06:35 - 28 Aug 2025 06:43 #916492 by H1Vindicator
Replied by H1Vindicator on topic MC dust cover KZ650-H1
49016-1010 is the correct part. the 83 H3 uses the same dust cover which is listed as the correct part for the H3. so the x-ref has a little error. the part is listed as unavailable.
Last edit: 28 Aug 2025 06:43 by H1Vindicator.
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28 Aug 2025 06:49 #916493 by Nessism
Replied by Nessism on topic MC dust cover KZ650-H1
Master cylinders are the type of parts that both wear, and corrode.  After 40+ years, it's almost a surprise if they are working.  

Unless the bore is particularly clean, and free of corrosion, I'd scrap the thing and get something newer.  Not to mention, old rebuild kits and so forth, are expensive.

 
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  • gd4now
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28 Aug 2025 07:14 #916496 by gd4now
Replied by gd4now on topic MC dust cover KZ650-H1
Not sure this will be of help or not. There is a PDF parts list for the H1, H2 and H3 650s you can down load for here  jarlef.no/Kawasaki/Series/Z/650/z650files.htm

It shows that all 3 of them use the same part#.

1977 KZ650 B1
Pods and Denco header


OLD KAW OWNERS SMILE ALOT

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28 Aug 2025 07:47 #916497 by 82KZ305Belt
Replied by 82KZ305Belt on topic MC dust cover KZ650-H1

49016-1010 is the correct part. the 83 H3 uses the same dust cover which is listed as the correct part for the H3. so the x-ref has a little error. the part is listed as unavailable.
 

Kawasaki confirmed that it is the right part, but surprisingly they say it IS available.

81 KZ650 CSR
77 KZ650B (not in my paws yet)
82 KZ305 CSR

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28 Aug 2025 07:52 #916498 by 82KZ305Belt
Replied by 82KZ305Belt on topic MC dust cover KZ650-H1

Master cylinders are the type of parts that both wear, and corrode.  After 40+ years, it's almost a surprise if they are working.  

Unless the bore is particularly clean, and free of corrosion, I'd scrap the thing and get something newer.  Not to mention, old rebuild kits and so forth, are expensive.


 


I will definitely inspect it carefully. Only 8000 miles on the bike so corrosion is probably the bigger concern.
 

81 KZ650 CSR
77 KZ650B (not in my paws yet)
82 KZ305 CSR

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  • Wookie58
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28 Aug 2025 08:56 #916500 by Wookie58
Replied by Wookie58 on topic MC dust cover KZ650-H1

Master cylinders are the type of parts that both wear, and corrode.  After 40+ years, it's almost a surprise if they are working.  

Unless the bore is particularly clean, and free of corrosion, I'd scrap the thing and get something newer.  Not to mention, old rebuild kits and so forth, are expensive.



 


I will definitely inspect it carefully. Only 8000 miles on the bike so corrosion is probably the bigger concern.

 
Ultimately brake fluid is hydroscopic so regardless of mileage unless the fluid has been replaced regularly the absorbed moisture will cause corrosion
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28 Aug 2025 17:43 #916515 by jwfels
Replied by jwfels on topic MC dust cover KZ650-H1
Hey Mr. Belt, changing subject a bit here ,but this is your thread, a few things you might be interested in right side control with button, from my 650, and a breathing device, all for the price of a shipping label, and a donation to the club of your choice, have other stuff too, have fun with the bike

Z1A AND 81 650

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