1980 KZ 440 engine sprocket

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03 Mar 2024 11:20 #895887 by stepkitto
1980 KZ 440 engine sprocket was created by stepkitto
I am trying to replace the engine sprocket on my 1980 KZ 440 A1.  I am not sure of the thread direction since the nut on the shaft will not budge.  I am assuming that it has right hand threads.  I sprayed it with WD 40 and let it sit overnight.  I used an impact driver but still no budge and I am afraid to break it.  Any suggestions would be appreciated !  Thanks!

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03 Mar 2024 13:26 #895890 by ckahleer
Replied by ckahleer on topic 1980 KZ 440 engine sprocket
When you say Impact driver, do you mean the type impact wrench used for removing car lug nuts? I'm suprised that wouldn't do it.
You could try tightening it to break it loose. Or heat it with a tourch. If you have to split it to get it off, new nuts are avalible.
I'm 90% sure it is RH threads

94 KE100
81 CM200t
82 KZ305
85 VF1100c
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03 Mar 2024 13:33 #895891 by stepkitto
Replied by stepkitto on topic 1980 KZ 440 engine sprocket
Yes. air powered impact wrench.  Maybe use a big nut splitter ?
 

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03 Mar 2024 15:26 - 03 Mar 2024 15:27 #895898 by Wookie58
Replied by Wookie58 on topic 1980 KZ 440 engine sprocket

When you say Impact driver, do you mean the type impact wrench used for removing car lug nuts? I'm suprised that wouldn't do it.
You could try tightening it to break it loose. Or heat it with a tourch. If you have to split it to get it off, new nuts are avalible.
I'm 90% sure it is RH threads
If you use heat be prepared to replace the seal behind it once off if necessary - rubber doesn't like heat
Might seem like a stupid question but I assume you have released the locking washer ?
Last edit: 03 Mar 2024 15:27 by Wookie58.
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03 Mar 2024 17:44 #895911 by Nerdy
Replied by Nerdy on topic 1980 KZ 440 engine sprocket
I recommend using a proper penetrant like Kroil or PB Blaster. WD-40 isn't going to get the job done (if that is indeed the issue).

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R
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03 Mar 2024 17:48 #895912 by Nerdy
Replied by Nerdy on topic 1980 KZ 440 engine sprocket

If you use heat be prepared to replace the seal behind it once off if necessary - rubber doesn't like heat
Might seem like a stupid question but I assume you have released the locking washer ?
 

I thought there would be a locking washer (the kind with the bend-up edge) but Partzilla says there isn't one - unless the spline washer is meant for that. The diagram shows a strange cutout in the side of the spline washer, so maybe that's it.

www.partzilla.com/catalog/kawasaki/motor...1/transmission-80-a1
 

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R
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04 Mar 2024 05:34 #895932 by stepkitto
Replied by stepkitto on topic 1980 KZ 440 engine sprocket
Yes. there appears to be a bent flap on the washer behind the nut.  I did bend it down.  I will try a better penetrant fluid and let it sit overnight.  I will try again to break it loose with the air wrench.  

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04 Mar 2024 05:38 #895934 by Wookie58
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04 Mar 2024 06:36 #895940 by Nerdy
Replied by Nerdy on topic 1980 KZ 440 engine sprocket

Worth checking the "tab washer" is bent back far enough
 

Definitely - the washer can interfere even if it appears to be out of the way. Recommend using a drift punch to ensure the washer is 100% clear, especially where it contacts the nut. Simply using a chisel or similar to bend the tab back down will likely leave a small bump that will hold the nut in place.

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R
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06 Mar 2024 11:49 #896054 by stepkitto
Replied by stepkitto on topic 1980 KZ 440 engine sprocket
Hurrah !  I got the nut to come off today.  2 days of soaking with JB 80 and a friends Dewalt 20v impact wrench.   Actually, it came off pretty quick with the Dewalt.  For future reference it has right hand threads.  A BIG THANK YOU to All for the advice and encouragement!  Cheers ! 
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06 Mar 2024 14:29 #896060 by Nerdy
Replied by Nerdy on topic 1980 KZ 440 engine sprocket
Outstanding - thanks for the update!

1979 KZ400 Gifted to a couple of nephews
1967 Yamaha YCS1 Bonanza
1980 KZ440B
1981 Yamaha XT250H
1981 KZ440 LTD project bike
1981 GPz550
2013 Yamaha FZ6R

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