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Mistake in Kawasaki service manual (KZ440A)? 22 Dec 2022 14:23 #878119

  • Michi
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Hi, I have a KZ440A frame-up project which is mechanically almost all there, which needs a new drive chain. Kawasaki service manual specifies a 530-100 chain. I have an old rusty length of 530 lying around (I use the steel from old chains for various welding projects), and I've just been taking some measurements. I tried the old length of chain. Even with the chain adjusters all the way in, 100 links seems to be too short. 
Nevertheless I've ordered a new one. However, it looks like the manual isn't gospel, this time. It's a straight KZ440A1, with original swinging arm as well. So I think when it arrives I might end up returning it right away. By the number of unreached sprocket teeth, it's 4 links short. I think it should be 530-104.

Anyone got a KZ440A who can confirm the drive chain length for me? 100 looks pretty impossible. 
 
KZ440A LTD (1980)

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Last edit: by Michi.

Mistake in Kawasaki service manual (KZ440A)? 22 Dec 2022 14:28 #878120

  • krazee1
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Not impossible to have a mistake in a FSM, I discovered a few during my tenure as a Factory Mechanic. They are after all written by humans!  

Mike 
Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
1974 Z1
1978 KZ1000 LTD
1976 KZ900B pile O parts
1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)
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Mistake in Kawasaki service manual (KZ440A)? 22 Dec 2022 14:29 #878121

  • Nessism
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It seems like the manual is in error.  The OEM parts fishe states 104 links.  Check any on-line source of OEM parts, such as Partzilla.
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Last edit: by Nessism.

Mistake in Kawasaki service manual (KZ440A)? 22 Dec 2022 16:55 #878124

  • Michi
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Thanks all. Slightly disconcerting when Kawasaki corp isn't right! Looks like I'll be returning the chain unopened then. 104 links makes perfect sense.
KZ440A LTD (1980)

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