OEM shock reassembly

  • Claude.
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OEM shock reassembly

15 Feb 2022 08:21 - 15 Feb 2022 08:23
#862408
I'm currently restoring a 1983 J3 and today, I took one shock apart to clean/paint it. Like a stupid donkey, I forgot to take pictures on how the parts were indexed regarding the damping adjustment.
So, my question is: Does someone knows how to index the plastic ring, the shock head's small gear (yellow arrow) and the position of the damping rod that goes through the shock shaft?
I need to know in order to be sure dampening force will correspond to the chromed cover's 1-to-5 numbers.

NOTE: Even if I took pictures, I'm very interested to know how to index the damping adjustment parts.

Many thanks! [img] live.staticflickr.com/65535/51882613732_c2ccbf0094_b.jpg[/img ]
2017 Versys 1000
1982 KZ1000J2
1983 KZ1000J3
1982 GPZ1100
1983 KZ750L
1982 KZ1000J2 (another one!)
2017 Yamaha FZ07

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Last edit: 15 Feb 2022 08:23 by Claude..
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  • Scirocco
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Re: OEM shock reassembly

15 Feb 2022 09:39 - 15 Feb 2022 09:39
#862413
Install only the upper shock mount/damping adjuster part without the spring. Turn the small gear in small steps to index the end to end position of the #1 min. to #5 max. damping effect by simultaneously pull and push the damper rod.
Last edit: 15 Feb 2022 09:39 by Scirocco.
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  • Mikaw
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Re: OEM shock reassembly

15 Feb 2022 10:53
#862417
Those are Showa shocks. These guys stock a lot of parts maybe they can help. 

www.teknikmotorsport.com

hopefully you only took one apart at a time. Carefully inspect the other for a way to reassemble
1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
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  • Claude.
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Re: OEM shock reassembly

15 Feb 2022 18:53
#862442
Install only the upper shock mount/damping adjuster part without the spring. Turn the small gear in small steps to index the end to end position of the #1 min. to #5 max. damping effect by simultaneously pull and push the damper rod.
When you says to simultaneously pull & push the damper rod, you mean to do this to feel the damping and where it is min and when it is max?
I already did this but did not feel noticeable difference. I will do it again with more attention to the difference.
Thanks!
2017 Versys 1000
1982 KZ1000J2
1983 KZ1000J3
1982 GPZ1100
1983 KZ750L
1982 KZ1000J2 (another one!)
2017 Yamaha FZ07

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Re: OEM shock reassembly

15 Feb 2022 18:57
#862443
Only one at a time. You can see the other (assembled) shock on the picture I posted.
hopefully you only took one apart at a time. Carefully inspect the other for a way to reassemble
2017 Versys 1000
1982 KZ1000J2
1983 KZ1000J3
1982 GPZ1100
1983 KZ750L
1982 KZ1000J2 (another one!)
2017 Yamaha FZ07

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