Lower fork tube assembly

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07 Jun 2021 04:52 #849721 by Pattenrd
Lower fork tube assembly was created by Pattenrd
Took forks apart to powder coat lowers noticed arrows on bottom of forks what are they for

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07 Jun 2021 06:11 #849731 by krazee1
Replied by krazee1 on topic Lower fork tube assembly
The arrows on the bottom of the fork clamps go forward.  The front nut is also tightened/torqued before the rear nut.

Mike

Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
1974 Z1
1978 KZ1000 LTD
1976 KZ900B pile O parts
1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)
The following user(s) said Thank You: Pattenrd

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07 Jun 2021 07:59 #849741 by 650ed
Replied by 650ed on topic Lower fork tube assembly

The arrows on the bottom of the fork clamps go forward.  The front nut is also tightened/torqued before the rear nut.

Mike


 
Exactly!  I see so many images of KZ bikes that have the clamps installed wrong even though the Kawasaki Service Manual and the Kawasaki Owners Manual are VERY clear about how to install the clamps.  I guess folks either don't bother reading the manuals or somehow don't believe the manuals are correct?  Ed

 

 

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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07 Jun 2021 09:14 #849745 by Pattenrd
Replied by Pattenrd on topic Lower fork tube assembly
Just finished 1974 z1a  don't remember seeing them thanks for the info have to get a newer manual 

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07 Jun 2021 09:33 #849746 by Rockranch
Replied by Rockranch on topic Lower fork tube assembly
T'would be quite sad for a front wheel to fall off mid-wheelie!

(2)-1976 KZ900B-LTD's
1-all stock low mileage...
1 modified
1977 KZ1000 (awaiting resurrection!) :)
...and an old school Honda CB750 Chopper is next on my bucket list!

Oh...and a Pocket Rocket lol!!!

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  • z1kzonly
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07 Jun 2021 10:08 #849747 by z1kzonly
Replied by z1kzonly on topic Lower fork tube assembly

Just finished 1974 z1a  don't remember seeing them thanks for the info have to get a newer manual Z1 lowers did not have arrows. Started on76 KZ900’s.
just tighten front nut 1st. Rear will have a small gap
 

Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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07 Jun 2021 10:31 #849751 by Mikaw
Replied by Mikaw on topic Lower fork tube assembly

Just finished 1974 z1a  don't remember seeing them thanks for the info have to get a newer manual Z1 lowers did not have arrows. Started on76 KZ900’s.
just tighten front nut 1st. Rear will have a small gap

 
I smell a fact check!

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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07 Jun 2021 13:09 #849772 by krazee1
Replied by krazee1 on topic Lower fork tube assembly
I checked my Z1A fork clamps,  they are the only Pre-KZ forks I have, no arrows! All the other forks I have are 1976 and newer.  I believe Marty is correct!  IDK if that counts as a "fact check" or not?

Mike

Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
1974 Z1
1978 KZ1000 LTD
1976 KZ900B pile O parts
1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)

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07 Jun 2021 15:53 #849783 by Mikaw
Replied by Mikaw on topic Lower fork tube assembly
Good enough for me. 

the manual states there is a front and a back, only determined once clamped down. If it’s on backwards the gap to the rear will be a wedge shape. If it’s installed correctly the rear gap will show both surfaces parallel. But there is nothing about an arrow. 

Simon does drrrrawings!!!

 

 

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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  • slmjim+Z1BEBE
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08 Jun 2021 04:57 #849809 by slmjim+Z1BEBE
Replied by slmjim+Z1BEBE on topic Lower fork tube assembly
There are no arrows on Z1 clamps.
To build on Mikaw's illustration, the flats on the clamp that meet the fork legs are two slightly different heights, or planes.  The taller side goes in front.  If you place a clamp on a flat surface with the flats facing down the difference in heights can be easily seen.

Good Ridin'
slmjim & Z1BEBE

A biker looks at your engine and chrome.
A Rider looks at your odometer and tags.

1973 ('72 builds) Z1 x2
1974 Z1-A x2
1975 Z1-B x2
1993 CB 750 Nighthawk x2
2009 ST1300A

www.kawasaki-z-classik.com
An enthusiast's forum focused exclusively
on all things Z1, Z2 and KZ900.

The following user(s) said Thank You: Mikaw, Rick H.

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08 Jun 2021 08:45 #849820 by Mikaw
Replied by Mikaw on topic Lower fork tube assembly
Slmjim, might be stretching it a little identifying them as Illustrations. But thank you. You guys have to remember Mike Meyers on SNL as simon in the bathtub doing drawings. Youall missed it. 


1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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  • hardrockminer
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08 Jun 2021 17:06 #849853 by hardrockminer
Replied by hardrockminer on topic Lower fork tube assembly
Not to upset the apple cart here, but a lot of Z1 owners turned their forks around.  

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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