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Master Cylinder Rebuild
- jayrodoh
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30 May 2018 12:08 #784360
by jayrodoh
1982 KZ750-M1 CSR
Master Cylinder Rebuild was created by jayrodoh
Looking to rebuild my MC as it's leaking a bit but I'm running into dead ends looking for parts or a kit. Looking up parts by the model has been a dead end, I've looked up the MC number and crossed it but still no luck. Really all I need is the parts for the piston so I looked up that part number 43020-1027 and found it fits the following bikes. Any thoughts on a source? Nothing at Z1 (at least on their web) or eBay. I do see NOS pistons on eBay but I won't spend $100 on a part that has 30 year old rubber. These all seem like oddball models.
I know I can swap MC but I want to keep the original MC as I will restore this bike someday, just maintaining now as a rider while I re restore the XJ.
1980 KZ550-A1 FRONT MASTER CYLINDER (KZ550-A2)
1980 LTD II - KZ750-G1 FRONT MASTER CYLINDER
1980 KZ550-A1 FRONT MASTER CYLINDER ('82-'83 A3/A4)
1980 KZ650-F1 FRONT MASTER CYLINDER
1980 LTD - KZ550-C1 FRONT MASTER CYLINDER ('80-'81 C1/C2)
1980 LTD - KZ550-C1 FRONT MASTER CYLINDER ('82-'83 C3/C4)
1981 CSR - KZ650-H1 FRONT MASTER CYLINDER ('81-'82 H1/H2)
1981 CSR - KZ650-H1 FRONT MASTER CYLINDER ('83 H3)
1980 LTD - KZ650-E1 FRONT MASTER CYLINDER
1981 KZ550-A2 FRONT MASTER CYLINDER (KZ550-A2)
1981 LTD - KZ550-C2 FRONT MASTER CYLINDER ('80-'81 C1/C2)
1981 KZ550-A2 FRONT MASTER CYLINDER ('82-'83 A3/A4)
1981 LTD - KZ550-C2 FRONT MASTER CYLINDER ('82-'83 C3/C4)
1982 CSR - KZ650-H2 FRONT MASTER CYLINDER ('83 H3)
1982 CSR - KZ650-H2 FRONT MASTER CYLINDER ('81-'82 H1/H2)
1982 CSR Twin - KZ750-M1 FRONT MASTER CYLINDER
1982 KZ550-A3 FRONT MASTER CYLINDER ('82-'83 A3/A4)
1982 KZ550-A3 FRONT MASTER CYLINDER (KZ550-A2)
1982 LTD - KZ550-C3 FRONT MASTER CYLINDER ('80-'81 C1/C2)
1982 LTD - KZ550-C3 FRONT MASTER CYLINDER ('82-'83 C3/C4)
1983 CSR - KZ650-H3 FRONT MASTER CYLINDER ('83 H3)
1983 CSR - KZ650-H3 FRONT MASTER CYLINDER ('81-'82 H1/H2)
1983 KZ550-A4 FRONT MASTER CYLINDER (KZ550-A2)
1983 KZ550-A4 FRONT MASTER CYLINDER ('82-'83 A3/A4)
1983 LTD - KZ550-C4 FRONT MASTER CYLINDER ('80-'81 C1/C2)
1983 LTD - KZ550-C4 FRONT MASTER CYLINDER ('82-'83 C3/C4)
I know I can swap MC but I want to keep the original MC as I will restore this bike someday, just maintaining now as a rider while I re restore the XJ.
1980 KZ550-A1 FRONT MASTER CYLINDER (KZ550-A2)
1980 LTD II - KZ750-G1 FRONT MASTER CYLINDER
1980 KZ550-A1 FRONT MASTER CYLINDER ('82-'83 A3/A4)
1980 KZ650-F1 FRONT MASTER CYLINDER
1980 LTD - KZ550-C1 FRONT MASTER CYLINDER ('80-'81 C1/C2)
1980 LTD - KZ550-C1 FRONT MASTER CYLINDER ('82-'83 C3/C4)
1981 CSR - KZ650-H1 FRONT MASTER CYLINDER ('81-'82 H1/H2)
1981 CSR - KZ650-H1 FRONT MASTER CYLINDER ('83 H3)
1980 LTD - KZ650-E1 FRONT MASTER CYLINDER
1981 KZ550-A2 FRONT MASTER CYLINDER (KZ550-A2)
1981 LTD - KZ550-C2 FRONT MASTER CYLINDER ('80-'81 C1/C2)
1981 KZ550-A2 FRONT MASTER CYLINDER ('82-'83 A3/A4)
1981 LTD - KZ550-C2 FRONT MASTER CYLINDER ('82-'83 C3/C4)
1982 CSR - KZ650-H2 FRONT MASTER CYLINDER ('83 H3)
1982 CSR - KZ650-H2 FRONT MASTER CYLINDER ('81-'82 H1/H2)
1982 CSR Twin - KZ750-M1 FRONT MASTER CYLINDER
1982 KZ550-A3 FRONT MASTER CYLINDER ('82-'83 A3/A4)
1982 KZ550-A3 FRONT MASTER CYLINDER (KZ550-A2)
1982 LTD - KZ550-C3 FRONT MASTER CYLINDER ('80-'81 C1/C2)
1982 LTD - KZ550-C3 FRONT MASTER CYLINDER ('82-'83 C3/C4)
1983 CSR - KZ650-H3 FRONT MASTER CYLINDER ('83 H3)
1983 CSR - KZ650-H3 FRONT MASTER CYLINDER ('81-'82 H1/H2)
1983 KZ550-A4 FRONT MASTER CYLINDER (KZ550-A2)
1983 KZ550-A4 FRONT MASTER CYLINDER ('82-'83 A3/A4)
1983 LTD - KZ550-C4 FRONT MASTER CYLINDER ('80-'81 C1/C2)
1983 LTD - KZ550-C4 FRONT MASTER CYLINDER ('82-'83 C3/C4)
1982 KZ750-M1 CSR
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- Scirocco
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- Never change a running system
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30 May 2018 12:36 - 30 May 2018 12:44 #784362
by Scirocco
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Replied by Scirocco on topic Master Cylinder Rebuild
Hello jayrodoh
Can you please add your bike info KZ/CSR/LTD/550/650/750 to your
user/avatar profile. This would made helping/searching easier/faster for all of us.
Have you a single or dual MC?
Michael
Can you please add your bike info KZ/CSR/LTD/550/650/750 to your
user/avatar profile. This would made helping/searching easier/faster for all of us.
Have you a single or dual MC?
Michael
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Last edit: 30 May 2018 12:44 by Scirocco.
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- jayrodoh
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30 May 2018 12:44 #784364
by jayrodoh
Sure no problem. I just updated my signature, is there another place I need to update?
1982 KZ750-M1 CSR
Replied by jayrodoh on topic Master Cylinder Rebuild
Scirocco wrote: Hello jayrodoh
Can you please add your bike info KZ/CSR/LTD/550/650/750 to your
user/avatar profile. This would made helping/searching easier/faster for all of us.
Michael
Sure no problem. I just updated my signature, is there another place I need to update?
1982 KZ750-M1 CSR
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30 May 2018 12:58 #784365
by Scirocco
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Replied by Scirocco on topic Master Cylinder Rebuild
Found something for you.
Single disk
z-fever.de/shop/product_info.php?languag...mass-14x52mm-.html&=
Dual disk
z-fever.de/shop/product_info.php?languag...-15-8x62-7mm-.html&=
Single disk
z-fever.de/shop/product_info.php?languag...mass-14x52mm-.html&=
Dual disk
z-fever.de/shop/product_info.php?languag...-15-8x62-7mm-.html&=
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
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- jayrodoh
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30 May 2018 13:07 #784366
by jayrodoh
1982 KZ750-M1 CSR
Replied by jayrodoh on topic Master Cylinder Rebuild
Thanks for looking, appreciate your time. Based on the Kawi part numbers referenced in the third pic it looks like it's a piston for early/mid 70's bikes, Z1A commonly.
I did some more detailed searching on the board and have found similar stories on this part but no parts found. I think I'll start looking at kits for same bore MC's and see if I can get a hit. Would be nice to just find the rubber parts.
I did some more detailed searching on the board and have found similar stories on this part but no parts found. I think I'll start looking at kits for same bore MC's and see if I can get a hit. Would be nice to just find the rubber parts.
1982 KZ750-M1 CSR
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- Nessism
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30 May 2018 15:03 #784369
by Nessism
Replied by Nessism on topic Master Cylinder Rebuild
That master takes an unconventional piston. No idea where to source a new one. You may be able to find some seals and reuse the metal piston part. Or turn a new metal piston on a lathe to match some new seals. Personally, I'd wait on a project like that and just get yourself a new/used master from ebay to get back on the road.
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30 May 2018 15:38 - 30 May 2018 15:39 #784370
by Scirocco
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Replied by Scirocco on topic Master Cylinder Rebuild
I would buy a new MC, plug, bleeding and have fun.
z-fever.de/shop/index.php?language=en&ca...&cPath=128_179_185&=
z-fever.de/shop/index.php?language=en&ca...&cPath=128_179_185&=
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Last edit: 30 May 2018 15:39 by Scirocco.
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- jayrodoh
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31 May 2018 03:22 #784394
by jayrodoh
1982 KZ750-M1 CSR
Replied by jayrodoh on topic Master Cylinder Rebuild
@Nessism There is nothing wrong with piston, just the rubber has deformed therefore causing a leak. I'm hoping to find a kit that will work to save this thing. I realize now it will probably be trial and error.
@Scirocco I think I will do just that, get a new compatible MC and ride. Save the original MC for when I get to restoration stage.
@Scirocco I think I will do just that, get a new compatible MC and ride. Save the original MC for when I get to restoration stage.
1982 KZ750-M1 CSR
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