Clutch cable routing

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31 Mar 2018 13:41 #781078 by kzsolo
Clutch cable routing was created by kzsolo

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1978 KZ750 Twin. PO had the cable routed on the outside of the frame. Works OK but it appears to me that the cable would be less close to the exhaust if it were routed inside the frame. Thought I would ask before going to the trouble of pulling the cover to re-route. Thanks!

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31 Mar 2018 16:01 #781085 by 650ed
Replied by 650ed on topic Clutch cable routing
On my 1977 KZ650-C1 the clutch cable came routed on the outside of the frame as shown in the first image below. It is held close to the frame by 2 clamps (see 2nd and 3rd images below). Ed






1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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  • Rainman
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31 Mar 2018 18:33 #781088 by Rainman
Replied by Rainman on topic Clutch cable routing
Inside frame, under front case mount.

80 KZ750 H1 - the Kaw calf
79 KZ750 Twin - Miss Nov 2008 KZR calander
79 KZ750 Twin parts bike
78 KZ650 C2 Parts Bike
75 KZ400 Wife's old bike sold
81 KZ440 A2 LTD Wife's new bike
84 Honda 450 Rebel Wife's newest bike
Jim
Quincy,IL
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01 Apr 2018 13:26 - 01 Apr 2018 13:27 #781109 by kzsolo
Replied by kzsolo on topic Clutch cable routing
Looks like it can be done both ways. BTW-You have a very clean and polished engine Ed.
Last edit: 01 Apr 2018 13:27 by kzsolo.
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  • bluej58
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02 Apr 2018 03:20 #781131 by bluej58
Replied by bluej58 on topic Clutch cable routing

Rainman wrote: Inside frame, under front case mount.


What the heck are you doing Jim?

Kzsolo, I think that with those straight bars you are going to find the stock cable is a little long for standard routing

78 KZ1000 A2A
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02 Apr 2018 05:01 #781136 by TexasKZ
Replied by TexasKZ on topic Clutch cable routing

bluej58 wrote:

Rainman wrote: Inside frame, under front case mount.


What the heck are you doing Jim?

Kzsolo, I think that with those straight bars you are going to find the stock cable is a little long for standard routing


Looks like Jim is using the rear axle to pull the alternator off the crank. It is a time-honored method.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
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02 Apr 2018 08:15 #781147 by kzsolo
Replied by kzsolo on topic Clutch cable routing
Thanks for the input. I am using the stock cable but routing it outside the right headlight ear to take up the added length. This is the third bike I have used drag bars on and it usually takes some creative routing to make the cables work.

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02 Apr 2018 17:12 #781175 by Rainman
Replied by Rainman on topic Clutch cable routing
Jack, yes using the rear axle (note the adjuster on the floor by the rear tire) to remove the flywheel to rebuild the starter clutch. This was back in 2008.

kzsolo, yes the use of drag bars with the stock cables is possible with creative routing.

80 KZ750 H1 - the Kaw calf
79 KZ750 Twin - Miss Nov 2008 KZR calander
79 KZ750 Twin parts bike
78 KZ650 C2 Parts Bike
75 KZ400 Wife's old bike sold
81 KZ440 A2 LTD Wife's new bike
84 Honda 450 Rebel Wife's newest bike
Jim
Quincy,IL
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