Master cylinder reservoir

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04 Aug 2017 17:39 - 05 Aug 2017 00:37 #768346 by ayeckley
Master cylinder reservoir was created by ayeckley
Sorry, wrong sub-forum. I knew I shouldn't have tried to post using my phone.

Is the plastic master cylinder reservoir used on the OEM 5/8" dual front brake option KZs removable? I don't want to mess mine up, but I do want to make sure the orifices are clear. Looks like there's no access to them with it installed. So far I've given it "medium" effort to unscrew it. The next notch up would be to get out a strap wrench.

1976 KZ900A4
1976 KZ900A4
1978 KZ1000A2
1983 ZX750 A1 aka GPz 750
1983 ZX750 A1
1973 CL350K4
1984 ZX1100 A2 aka GPz1100
1969 CT90
2006 Burgman 400
Last edit: 05 Aug 2017 00:37 by ayeckley.

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  • Scirocco
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04 Aug 2017 18:01 #768351 by Scirocco
Replied by Scirocco on topic Master cylinder reservoir
Yes you can but have you a replacement reservoir?
It is very difficult to remove it without some little damage.
The following user(s) said Thank You: GPz550D1, ayeckley

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04 Aug 2017 19:17 #768358 by ayeckley
Replied by ayeckley on topic Master cylinder reservoir
No replacement. Were they ever available?

1976 KZ900A4
1976 KZ900A4
1978 KZ1000A2
1983 ZX750 A1 aka GPz 750
1983 ZX750 A1
1973 CL350K4
1984 ZX1100 A2 aka GPz1100
1969 CT90
2006 Burgman 400

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  • Scirocco
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  • Never change a running system
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04 Aug 2017 19:24 #768360 by Scirocco
Replied by Scirocco on topic Master cylinder reservoir
I donĀ“t think so, better to buy a new replica. It will be cheaper and save some trouble.

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04 Aug 2017 20:08 #768365 by 650ed
Replied by 650ed on topic Master cylinder reservoir
Apparently the round plastic reservoir is held on by 2 screws. Here's a picture of one taken apart. It is not mine, so I cannot give better details. Ed


1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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04 Aug 2017 20:28 #768368 by Scirocco
Replied by Scirocco on topic Master cylinder reservoir
How about the rectangular reservoir?

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05 Aug 2017 00:34 #768376 by ayeckley
Replied by ayeckley on topic Master cylinder reservoir

650ed wrote: Here's a picture of one taken apart. It is not mine, so I cannot give better details.


Awesome! Is that from a KZR thread that I missed? Looks like the plastic insert needs to be removed from inside the cup somehow.

1976 KZ900A4
1976 KZ900A4
1978 KZ1000A2
1983 ZX750 A1 aka GPz 750
1983 ZX750 A1
1973 CL350K4
1984 ZX1100 A2 aka GPz1100
1969 CT90
2006 Burgman 400

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05 Aug 2017 00:42 #768377 by ayeckley
Replied by ayeckley on topic Master cylinder reservoir

Scirocco wrote: I donĀ“t think so, better to buy a new replica. It will be cheaper and save some trouble.


"Trouble" is my middle name I guess. The replicas all seem to look completely different than the originals so I'm willing to spend some extra money to have it look original. I picked one up on eBay that actually turned out to be in pretty good shape and now that I've got the "correct" snap ring pliers disassembling and reassembling them is a snap. And by "a snap" I mean takes less than a full day of effort (lol).

1976 KZ900A4
1976 KZ900A4
1978 KZ1000A2
1983 ZX750 A1 aka GPz 750
1983 ZX750 A1
1973 CL350K4
1984 ZX1100 A2 aka GPz1100
1969 CT90
2006 Burgman 400

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05 Aug 2017 06:11 - 05 Aug 2017 06:12 #768381 by 650ed
Replied by 650ed on topic Master cylinder reservoir

ayeckley wrote:

650ed wrote: Here's a picture of one taken apart. It is not mine, so I cannot give better details.


Awesome! Is that from a KZR thread that I missed? Looks like the plastic insert needs to be removed from inside the cup somehow.


Yes, I believe the insert must be removed to gain access to the screws. That picture was posted on KZ650INFO by a member whose ID is 650king. I don't know if he is still a member, but if you go to that site and do a search you may be able to find more info. I saved that picture and the one below for reference about 3 years ago. Ed


1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Attachments:
Last edit: 05 Aug 2017 06:12 by 650ed.
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05 Aug 2017 07:23 - 05 Aug 2017 07:27 #768386 by KZB2 650
Replied by KZB2 650 on topic Master cylinder reservoir

Scirocco wrote: How about the rectangular reservoir?

.....

I remember taking mine apart to clean and paint ...... been a long time ago but thinking it was held in by 2 screws or like Ed said maybe the screws were underneath and I just wiggled it loose.. Can picture the o ring underneath that I was thinking about replacing but didn't.

That was before the forum and Ebay so its been a while. Hasn't leaked. Have changed fluid 2-3 times since and am planning on rebuilding it and the caliber (have the parts) when I break down and get hoses

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.
Last edit: 05 Aug 2017 07:27 by KZB2 650.

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