kz550 fork tear down

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06 Apr 2017 20:20 #758677 by grdnkrtz
kz550 fork tear down was created by grdnkrtz
I want to take apart the forks on my kz550 to learn more about how they work and also to replace the fork seals, but I've never done this before on a fork. How do you get the circlip out of the top? I know I have to push in the cap to expose the circlip, but that leaves almost no room to get a tool in, to pull out the ring.

Any help/advice would be appreciated.

1980 KZ550-C1 LTD
2016 Yamaha FZ-07

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07 Apr 2017 09:23 #758716 by martin_csr
Replied by martin_csr on topic kz550 fork tear down
I guess I'd use an awl & try prying the circlip at one of the ends. It may help to have a helper pressing down on the fork cap.
Keep in mind that the fork cap is under spring pressure & may go flying when the circlip is removed.

92033-1023 CIRCLIP,FORK TOP

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