U bolt size for crash bars

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04 Mar 2017 22:11 #755820 by 76KZ900
U bolt size for crash bars was created by 76KZ900
Got a good deal on a set of triangle crash bars but they didn't come with u bolts. Anyone know what size these things would be? Something Home dept/Lowes would carry? As always thanks

78KZ400 (sold)
78KZ1000 (sold)
82KZ1100 (sold)
76KZ900 (sold) regret
03ZRX1200R (sold) regret
83KZ1100 LTD Shaft

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06 Mar 2017 05:50 #755900 by diggerdanh
Replied by diggerdanh on topic U bolt size for crash bars
The more recent basket case bike that I bought had a pair of case savers but did not have the u-bolts. But a few years ago I bought a pair of NOS Kawasaki case savers for my other KZ400 so I had an idea what was needed by looking at the other bike. I got a pair of ubolts from Tractor Supply, which seems to have a better hardware selection - at least for the stuff that I'm usually looking for, than my local Home Depot or Lowes, but the others or an Ace Hardware should have something that will work. I don't remember the exact size that I used take some measurements and you should find something that will work. If I remember correctly, I could not find an exact fit but the next size up worked okay. For example I think I was looking for 1-1/4" but all they had was 1" and 1-1/2". Don't quote me on those numbers. Just measure the diameter of the tubes and find a u-bolt slightly larger.
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06 Mar 2017 08:02 #755915 by daveo
Replied by daveo on topic U bolt size for crash bars
Those U-bolts are special, being they are sized specifically for the tube diameter. The flattened part allows them to fit in the tight space between the engine and frame.
They will break easily if over-tightened, and replacements are not readily available.
Been there...:(

1982 KZ1100-A2

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06 Mar 2017 08:03 - 06 Mar 2017 08:30 #755916 by 9er rider
Replied by 9er rider on topic U bolt size for crash bars
Another way would be to measure the holes if your case savers. U bolts usually stretch to fit. Im usually concerned with whats happening to the frame tubes. Buying genuine metric cotter pins I always thought was fun. Most guys here in the states will look at you like you have 3 eyes.

76 kz 900 1075 76 kz 900 a4 78 kz 1000 ltd
Last edit: 06 Mar 2017 08:30 by 9er rider.
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