Fuel cap leak

  • strum
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Fuel cap leak

08 Mar 2016 13:33
#714505
I have noticed when I fill my tank ill get some fuel seep at the key area of my cap.
Its the hinged style cap and i did replace the gasket that seals it to the tank.
Is this a vent problem or do i just need to buy a new cap from Z1?
After a run the fuel level down a little it stops .
Blairsville Ga.

1980 KZ1000 Shaft (sold and missed already)
2003 ZRX 1200R (sold)
2003 Concours ZG1000 (just purchased)

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  • rrsmsw9999
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Re: Fuel cap leak

08 Mar 2016 13:37
#714506
I believe it is the only vent through the cap. Fill it less next time B)
1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016

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  • SWest
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Re: Fuel cap leak

08 Mar 2016 13:37
#714507
Don't overfill it. I ruined my new paint job that way.
Steve

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  • strum
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Re: Fuel cap leak

08 Mar 2016 13:41
#714508
so im just over filling? thats an easy fix lol.
Blairsville Ga.

1980 KZ1000 Shaft (sold and missed already)
2003 ZRX 1200R (sold)
2003 Concours ZG1000 (just purchased)

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  • 650ed
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Re: Fuel cap leak

08 Mar 2016 14:44 - 08 Mar 2016 14:45
#714514
If you fill it to close to the top some fuel may leak out if the engine heat causes the fuel to expand. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 08 Mar 2016 14:45 by 650ed.

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  • rrsmsw9999
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Re: Fuel cap leak

08 Mar 2016 14:57
#714517
In colder climates even the heat build up a day can cause the fuel to expand and gush out if you overfill. :)

R
1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016

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  • RonKZ650
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Re: Fuel cap leak

08 Mar 2016 21:09
#714575
That cap will leak every time. Same cap used on my 1979 KZ1000 and even at 3/4 full would frequently leak. Bad design to put it in mild terms.
321,000 miles on KZ's that I can remember. Not going to see any more.

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  • punisher11b
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Re: Fuel cap leak

08 Mar 2016 21:36 - 08 Mar 2016 21:36
#714578
rrsmsw9999 wrote: In colder climates even the heat build up a day can cause the fuel to expand and gush out if you overfill. :)

R
In the mornings recently it has been about 20° going to 50° in the afternoon and a small puddle of gas forms around the key area every day. Might be the black tank sitting in the sun, but I think the gas vapor going through the key area can cause that as well.
- good luck
Last edit: 08 Mar 2016 21:36 by punisher11b.

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  • SWest
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Re: Fuel cap leak

09 Mar 2016 07:08
#714603
Have you tried opening it up and cleaning it? It's not supposed to leak unless the tank in overfull.
Steve

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  • strum
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Re: Fuel cap leak

09 Mar 2016 13:31
#714654
swest wrote: Have you tried opening it up and cleaning it? It's not supposed to leak unless the tank in overfull.
Steve

I just took it apart. It has more parts in there than i thought lol.. took me a min to get it back together .
I didnt know if I got any where or not but I did find one of the flat washer/gaskets was not in a proper notch.
I could see and indention on the gasket where from the notch and the gasket had a little square cut out that fit the notch.
I put it where i fell like it should be. either someone had been there before of it was assembled wrong factory.
ill have to run it a little bit to know if its fixed but i dont have much confidence in it .
Blairsville Ga.

1980 KZ1000 Shaft (sold and missed already)
2003 ZRX 1200R (sold)
2003 Concours ZG1000 (just purchased)

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