Fuel cap leak
- strum
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Fuel cap leak
08 Mar 2016 13:33
I have noticed when I fill my tank ill get some fuel seep at the key area of my cap.
Its the hinged style cap and i did replace the gasket that seals it to the tank.
Is this a vent problem or do i just need to buy a new cap from Z1?
After a run the fuel level down a little it stops .
Its the hinged style cap and i did replace the gasket that seals it to the tank.
Is this a vent problem or do i just need to buy a new cap from Z1?
After a run the fuel level down a little it stops .
Blairsville Ga.
1980 KZ1000 Shaft (sold and missed already)
2003 ZRX 1200R (sold)
2003 Concours ZG1000 (just purchased)
1980 KZ1000 Shaft (sold and missed already)
2003 ZRX 1200R (sold)
2003 Concours ZG1000 (just purchased)
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- rrsmsw9999
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Re: Fuel cap leak
08 Mar 2016 13:37
I believe it is the only vent through the cap. Fill it less next time

1980 KZ 1000E2
Crashed 6/2016
1980 KZ550A
Sold 3/2016
Crashed 6/2016
1980 KZ550A
Sold 3/2016
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- SWest
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- 10 22 2014
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Re: Fuel cap leak
08 Mar 2016 13:37
Don't overfill it. I ruined my new paint job that way.
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- strum
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Re: Fuel cap leak
08 Mar 2016 13:41
so im just over filling? thats an easy fix lol.
Blairsville Ga.
1980 KZ1000 Shaft (sold and missed already)
2003 ZRX 1200R (sold)
2003 Concours ZG1000 (just purchased)
1980 KZ1000 Shaft (sold and missed already)
2003 ZRX 1200R (sold)
2003 Concours ZG1000 (just purchased)
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- 650ed
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Re: Fuel cap leak
08 Mar 2016 14:44 - 08 Mar 2016 14:45
If you fill it to close to the top some fuel may leak out if the engine heat causes the fuel to expand. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 08 Mar 2016 14:45 by 650ed.
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- rrsmsw9999
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Re: Fuel cap leak
08 Mar 2016 14:57
In colder climates even the heat build up a day can cause the fuel to expand and gush out if you overfill. 
R

R
1980 KZ 1000E2
Crashed 6/2016
1980 KZ550A
Sold 3/2016
Crashed 6/2016
1980 KZ550A
Sold 3/2016
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- RonKZ650
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Re: Fuel cap leak
08 Mar 2016 21:09
That cap will leak every time. Same cap used on my 1979 KZ1000 and even at 3/4 full would frequently leak. Bad design to put it in mild terms.
321,000 miles on KZ's that I can remember. Not going to see any more.
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- punisher11b
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Re: Fuel cap leak
08 Mar 2016 21:36 - 08 Mar 2016 21:36In the mornings recently it has been about 20° going to 50° in the afternoon and a small puddle of gas forms around the key area every day. Might be the black tank sitting in the sun, but I think the gas vapor going through the key area can cause that as well.rrsmsw9999 wrote: In colder climates even the heat build up a day can cause the fuel to expand and gush out if you overfill.
R
- good luck
Last edit: 08 Mar 2016 21:36 by punisher11b.
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- SWest
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- 10 22 2014
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Re: Fuel cap leak
09 Mar 2016 07:08
Have you tried opening it up and cleaning it? It's not supposed to leak unless the tank in overfull.
Steve
Steve
Z1b1000 1975 Z1b
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
kzrider.com/forum/11-projects/598262-kz-...-will-it-live#672882
kzrider.com/forum/2-engine/597654-poser?start=240#704229
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- strum
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Re: Fuel cap leak
09 Mar 2016 13:31swest wrote: Have you tried opening it up and cleaning it? It's not supposed to leak unless the tank in overfull.
Steve
I just took it apart. It has more parts in there than i thought lol.. took me a min to get it back together .
I didnt know if I got any where or not but I did find one of the flat washer/gaskets was not in a proper notch.
I could see and indention on the gasket where from the notch and the gasket had a little square cut out that fit the notch.
I put it where i fell like it should be. either someone had been there before of it was assembled wrong factory.
ill have to run it a little bit to know if its fixed but i dont have much confidence in it .
Blairsville Ga.
1980 KZ1000 Shaft (sold and missed already)
2003 ZRX 1200R (sold)
2003 Concours ZG1000 (just purchased)
1980 KZ1000 Shaft (sold and missed already)
2003 ZRX 1200R (sold)
2003 Concours ZG1000 (just purchased)
Please Log in or Create an account to join the conversation.