Installing Brake Caliper Boots

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18 Aug 2014 19:18 #644400 by dshiplett
Installing Brake Caliper Boots was created by dshiplett
I am rebuilding the calipers on a 82 KZ750 Spectre. Is there a trick to installing caliper piston boots? i tried installing the boot in the caliper and cut the lip trying to insert the piston. Also tried to install on the piston but now can't seem to get it into the caliper.

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  • Motor Head
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  • FIX UP YOUR BIKE RIGHT AND CHEAP
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19 Aug 2014 18:00 #644541 by Motor Head
Replied by Motor Head on topic Installing Brake Caliper Boots
I get the seal in the groove, then the boot in place, lube it good with sil-glide or fresh brake fluid. Then using compressed air, apply air to the line port while holding the piston up to the dust boot. It will blow up slightly like balloon, finally fitting around the piston.
Where safety glasses/ goggles and watch out if using brake fluid instead of sil-glide, it is corrosive and you don't want it in your eyes or on paint/ plastics.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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