Master Cylinder Piston? Disc Pads? Front Forks?

  • TomasDouglas
  • Topic Author
  • Offline
  • User
More
15 Dec 2013 16:32 - 15 Dec 2013 16:40 #615568 by TomasDouglas
I am rebuilding a 1980 KZ550 that sat for 12 years, it has 15,000 km on the speedo. When I opened the master cylinder it was filled with gunk (see pictures) so I cleaned the reservoir but I can't figure out how to get the piston stop ring out (see diagram) it doesn't appear to be a snap ring with loops. I want to get the piston out so that I can check the rubber cups and clean out any gunk. Can anyone help me?
I also took the front brake caliper apart to clean, the disc pads still have 3 mm (inner) 4mm (outer) of wear the manual says replace at 1 mm. Do you think I am ok continuing to use the old pads?
The forks after i cleaned them up look ok the dust covers and seals in good shape no leaks and the forks compress ok and rebound good. I only plan on changing the oil is this ok?
Thanks
Tomas

Attachment Master_Cylinder.JPG not found






Attachment IMG_0237.JPG not found



Attachment IMG_0239.JPG not found



Attachment IMG_0231.JPG not found


Tomas Douglas
1980 KZ 550A
1986 GPZ 550
Attachments:
Last edit: 15 Dec 2013 16:40 by TomasDouglas. Reason: adding pictures

Please Log in or Create an account to join the conversation.

  • TomasDouglas
  • Topic Author
  • Offline
  • User
More
17 Dec 2013 19:33 #615772 by TomasDouglas
Replied by TomasDouglas on topic Master Cylinder Piston? FIXED
The piston was only held in by gunk, I soaked it overnight then I used a chopstick from the outlet and pushed gently and the piston came out. The white plastic liner was the only thing holding the piston in.

Now on to replacing oil in the forks.

Tomas

Tomas Douglas
1980 KZ 550A
1986 GPZ 550

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum