Installing new outboard brake pad

  • savedrider
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Installing new outboard brake pad

31 Aug 2013 00:17
#604066
How freely should it slip through the caliper holder? I can barely get it to fit in the caliper holder bore. Seems to me it should move fairly freely. Do you usually need to sand the edges of the pad a bit to make this work? Thanks.
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  • MDawnz1
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Re: Installing new outboard brake pad

31 Aug 2013 01:37
#604085
NO
1974 Z1a, still 903

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Re: Installing new outboard brake pad

31 Aug 2013 15:47
#604155
Wow, what the heck am I doing wrong then? I've got a couple different brand new inboard pads and both are tight fits. The old pads I removed fit smoother. To the naked the eye they look the same diameter. I will put a mic on them and see.
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Re: Installing new outboard brake pad

31 Aug 2013 17:09
#604167
Your talking about the fixed pad with the bolt in the back right ?
And it wont drop into that little pocket ?
You have it all apart and clean with the piston compressed all ready to go back together ?
Try putting it on the edge of a solid workbench or a scrap of 2/4 ,
with the pad face down, line up the bolt hole so you can get it in next ,
and "tap" on the back of the caliper half over it,
Try the bottom of a hammer handle ,,,,DON'T hit it with the hammer head.

If that doesn't work, then im stumped without seeing it.

Mike
1974 Z1a, still 903

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Re: Installing new outboard brake pad

31 Aug 2013 17:34
#604171
Actually it's the other pad, the one that touches the piston. Everything is clean as a whistle. Full disassembly and rebuild of caliper, new seals, etc. I actually have 3 different brands of new pads, each one fits a little different. I'm just going to keep sanding till they slide through the caliper bore smooth.
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