Gas Cap Removal

  • BIGKEVIN
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Gas Cap Removal

22 Jul 2013 21:56
#597794
I am working on stripping/priming the gas tank on my 1976 KZ900. I have not been able to figure out how to take the gas cap off. I can't tell if it is a pin or a screw holding it on. Can someone help me out with this please ? Thanks in advance.
1976 KZ900
2006 ZX6R

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  • Patton
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Re: Gas Cap Removal

22 Jul 2013 22:12
#597799
Cap Hinge Pin Part # 92043-127 is shown as an "Active" part available through Kawasaki dealerships.

Lots of good info on kawasaki.com, including parts diagrams, part names, part numbers, models sharing same part, availability, etc. Here's a link for help with navigating the site and finding information.
Click > kzrider.com/index.php?option=com_kunena&...w&catid=13&id=376734





Good Fortune! :)
1973 Z1
KZ900 LTD

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  • 650ed
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Re: Gas Cap Removal

22 Jul 2013 23:57
#597814
Be very careful tapping the pin out. Use many many little taps rather than one great wallop or you may damage the cap or tank. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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  • MTH76
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Re: Gas Cap Removal

23 Jul 2013 13:47
#597902
It is a roll pin that holds it on, this would be a good time to replace the rubber gasket on the gas cap.
This will help keep gas from leaking onto your new paint job.
It is very easy to replace.
Good Luck,
Mark
1976 KZ900 1075 head ported,over-sized intake valves shim under bucket Z-4 cam motion cams 34mm RS carbs back cut trans GS1000 swing arm with 3.5" Sun rim MotoGPwerks stainless steel pipe

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  • MFolks
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Re: Gas Cap Removal

23 Jul 2013 13:57
#597903
If you can find a wire coat hanger, cut a piece about 2" long, file the ends flat and using a hammer, carefully tap the roll pin out. If it were me, I'd put some rags to protect the tank & catch the pin when it comes out.
1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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  • BIGKEVIN
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Re: Gas Cap Removal

23 Jul 2013 21:19
#597968
Thanks for all of the replies. If I can get the pin out, can it be reused ?
1976 KZ900
2006 ZX6R

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  • 650ed
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Re: Gas Cap Removal

23 Jul 2013 21:42
#597975
BIGKEVIN wrote: Thanks for all of the replies. If I can get the pin out, can it be reused ?

Yes. I re-used mine. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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