KZ1000 front fork help to stiffen up front end?

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13 May 2013 13:18 #587171 by Xspecsx
I purchased a KZ1000 at the end of summer and am trying to put the finishing touches on the chassis before I do a tear down and repaint/powder coat the frame and such, I was wondering how to stiffen up the front end a little? it seems bouncy/squishy...would a fork oil change solve this issue or should i look into getting air forks instead? any help is much appreciated

Jerred Kincaid
Tattoo Artist
The Holy Mackerel
196 Forbes Ave
Saint Paul, MN 55102

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13 May 2013 15:02 #587193 by 650ed
Definitely change the fork oil before trying other stuff. Be sure to follow the instructions in the Kawasaki Service Manual especially for measuring new fork oil from top of tubes to make sure you have put in the correct amount. Do one side at a time so you don't collapse the forks. I have always used 15W Bel Ray fork oil and it works great! Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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13 May 2013 15:54 #587201 by martin_csr
Replied by martin_csr on topic KZ1000 front fork help to stiffen up front end?
You could get new Progressive springs, if a fork oil change doesn't help - Z1Enterprises lists them.
Some guys install an extra spacer to add some preload to the springs... usually a piece of 1" pvc pipe.
New springs would be preferable, though.

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13 May 2013 16:07 #587204 by Cuff
To stiffen my KZ1000 Police bike I had a couple aluminium plugs made that fit in the fork tube on top of the springs. Same I.D. as the tube and one inch long. Made a real difference.

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13 May 2013 17:41 #587212 by wireman
Try 10/30 or 10/40 synthetic motor oil :)

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13 May 2013 20:42 #587235 by Xspecsx
thank you all very much. I dont have a manual for my bike so I will have to locate the correct amount of fork oil online any in particular places I should check?

Jerred Kincaid
Tattoo Artist
The Holy Mackerel
196 Forbes Ave
Saint Paul, MN 55102

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13 May 2013 20:56 #587239 by 650ed
Maybe someone with the manual for your bike can give the proper fluid level. I want to mention that Bel Ray fork oil is available in a wide variety of viscosity ranging from 2.5W through 30W. They can be mixed by the bike owner to form any viscosity between 2.5W-30W so you have a very wide range to work with to find the stiffness you desire. Again, 15W works well for me, so that might be a good starting point. Ed

www.belray.com/bel-ray-high-performance-fork-oil

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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14 May 2013 00:26 #587261 by Patton
What year and specific model KZ1000?
And if not stock forks, what year, make and model are the forks from?

Fork oil capacities differ among various KZ1000 models.

Good Fortune!:)

1973 Z1
KZ900 LTD

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14 May 2013 11:57 #587339 by Xspecsx
it's a 1980 kz1000 shaft i will use bel ray 15w thats what i have read for weight on a few sites but the amount is what is needed for me. as far as i have read its 6.2oz or 180cc i just wish i knew for sure

Jerred Kincaid
Tattoo Artist
The Holy Mackerel
196 Forbes Ave
Saint Paul, MN 55102

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14 May 2013 12:30 #587349 by 650ed
I found this in the archives:

[*] posted on 20-9-2003 at 07:30


Hi Pablo
....... This is out of my manual for a 1980 kz 1000 e2. It calls for 10w fork oil, but I changed to 15w and I like the ride alot better. Others here have said they use 20w, fork oil is cheap so you can experiment and see which weight works for you. As far as the level, my manual says about 310cc when changing oil - 336cc to 344cc when completely dry..... level should be 480mm from the top of the fork tube without the springs, 470mm for european model.
Keep in mind this is for my bike. maybe someone else will know if your forks are the same.
Good Luck
sp

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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14 May 2013 16:54 #587402 by CruisingRam
Replied by CruisingRam on topic KZ1000 front fork help to stiffen up front end?
Race tech after all the other things posted here are done. Great springs and emulators etc. With a fork brace, this will give you modern sport bike near-handling.

1975 Z1 B 900- soon to be heavily modded
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14 May 2013 18:21 #587418 by Xspecsx
did the fork oil change and refilled them back with 15w fork oil at 310 as suggested by the manual, still squishy...add more fork oil another 30-50cc? or look into new forks all together? the seals are great and the oil change went easy as heck so im not sure whats next.

Jerred Kincaid
Tattoo Artist
The Holy Mackerel
196 Forbes Ave
Saint Paul, MN 55102

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