Banjo Bolt tension

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30 Nov 2012 22:20 #560713 by 3cav84a
Banjo Bolt tension was created by 3cav84a
G'day, I am fitting braided lines to my 1977KZ 1000 A1 and I have searched the Kawasaki workshop manual twice and I cannot find anywhere in it at which the banjo bolts should be tensioned at. Any info would be appreciated as I don't want to tighten them just guessing due to the hole drilled thru the guts of them, regards Neil
1977 KZ 1000 A1

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01 Dec 2012 00:35 #560731 by 650ed
Replied by 650ed on topic Banjo Bolt tension
Take another look; it should be in the manual. Here's what my KZ650 Kawasaki Service Manual shows:

Attachment IMG_5712.JPG not found

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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The following user(s) said Thank You: 3cav84a

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01 Dec 2012 01:14 - 01 Dec 2012 01:14 #560743 by Patton
Replied by Patton on topic Banjo Bolt tension
KZ1000 FSM, page 100, Table G1, Fitting (banjo) bolts, 21~22 ft-lbs

The banjo torque values are harder to locate because the torque info pages first cover engine parts before covering chassis parts which are listed separately on page 39, where "Disc brake parts" refers to Table G1 on Pg. 100.

Good Fortune! :)
1973 Z1
KZ900 LTD
Last edit: 01 Dec 2012 01:14 by Patton.

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01 Dec 2012 04:47 #560765 by 3cav84a
Replied by 3cav84a on topic Banjo Bolt tension
Thanks very much for the info, (can't see the forest for the trees syndrome)
1977 KZ 1000 A1

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