Mounting rearset for rear brake

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26 Jul 2012 00:52 #538714 by gwolever
Mounting rearset for rear brake was created by gwolever
Hey guys. So I got my rearsets from Dime City Cycles the other day and am now working on having some aluminum brackets made to attach them to the frame.

I would like to attach the brackets to the original footrest mount holes, but on the right side, the rear brake spline is right where I want to have my rearset attached to the bracket.

The place I am getting the brackets made said that since the brake actuating lever on my new rearset is adjustable, I can attach it directly to the master cylinder plunger and therefore bypass the splined pivot and any linkage:

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That seems like a great idea, but he also said that since the lever is shorter than original (which reduces the amount of mechanical advantage) that a different master cylinder bore size is likely to be required.

Has anybody ever had this issue with their rearsets? And if so, what did you do about changing your master cylinder bore size?

Any input would be much appreciated.

Thanks guys.

1982 KZ1000 CSR
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26 Jul 2012 01:00 #538716 by gwolever
Replied by gwolever on topic Mounting rearset for rear brake
The left side is much easier. I have the linkage to reach the clutch spline. The rearset would be a perfect fit right between those 2 original footrest mount holes:

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1982 KZ1000 CSR
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  • wireman
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26 Jul 2012 01:53 #538720 by wireman
Replied by wireman on topic Mounting rearset for rear brake
Have you tried switching sides with the levers to see if its easier to align with rod on mc? B)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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26 Jul 2012 02:25 - 26 Jul 2012 02:35 #538723 by wireman
Replied by wireman on topic Mounting rearset for rear brake
What if you mounted your mastercylinder up under the sidecover with rod coming down inside of frame like most late 70s bikes were and modify it to fit your rear sets? B)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.
Last edit: 26 Jul 2012 02:35 by wireman.

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26 Jul 2012 11:49 - 26 Jul 2012 11:51 #538761 by loudhvx
Replied by loudhvx on topic Mounting rearset for rear brake
I think you might be ok with the bore size. If it has a 0 14 on the side of the master, then it's already the smaller size.

Notice the spline arm is longer than the rear-set lever arm. That means you will regain some of the force.

Just make sure the return spring allows the master to return fully or it may bind up while riding due to heat.
Last edit: 26 Jul 2012 11:51 by loudhvx.

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26 Jul 2012 18:45 #538828 by gwolever
Replied by gwolever on topic Mounting rearset for rear brake
Thanks for the input and suggestions guys. I'll check it out.

1982 KZ1000 CSR

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27 Jul 2012 13:19 #539002 by baldy110
Replied by baldy110 on topic Mounting rearset for rear brake
I made a bracket to attach the rearsets to the stock mounts like your thinking of doing. Here are some pics.


The following user(s) said Thank You: wireman

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27 Jul 2012 14:19 #539018 by esion
Replied by esion on topic Mounting rearset for rear brake
Nice, looks great. You could probably mass produce them and sell 'em.

Current Project - 1976 KZ400 conversion to Cafe Racer Styled Bike

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30 Jul 2012 23:59 #539650 by gwolever
Replied by gwolever on topic Mounting rearset for rear brake
Those do look great baldy110. Want to make and sell me a set!

1982 KZ1000 CSR

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  • trianglelaguna
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31 Jul 2012 00:16 #539658 by trianglelaguna
Replied by trianglelaguna on topic Mounting rearset for rear brake
ah

could we see more of that bike

please

baldy110 wrote: I made a bracket to attach the rearsets to the stock mounts like your thinking of doing. Here are some pics.




1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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31 Jul 2012 13:46 #539751 by baldy110
Replied by baldy110 on topic Mounting rearset for rear brake
Here is the link to the build thread.
www.kzrider.com/forum/11-projects/480871-elr-clone#480871

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