Rear Axle moves when I apply brake!

  • pauleaston
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Rear Axle moves when I apply brake!

05 Jul 2012 23:54
#534156
I have a 1976 kz900 ltd. Just got it. I took it for a spin today and every time I applied the rear brake, it felt like the back end was sliding out from under me. So I put it on my stand, started it up and put it in 1st, and appled the brake, When I did, the right side of the axle moves back approx 3/4". I haven't taken anything apart yet, because I wont know if anything is missing or not.( dont have diagram). I tried tightening the castle nut, but it just tightened up the wheel bearings and the wheel wont spin. I also tightened the chain tightener. the tightener seems to keep the shaft from moving ahead, but the shaft moves back when i I apply the brake. So does anyone have suggestions or clues as to what the problem could be?

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  • Patton
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Re: Rear Axle moves when I apply brake!

06 Jul 2012 00:04
#534161
pauleaston wrote: ... tried tightening the castle nut, but it just tightened up the wheel bearings and the wheel wont spin....
Likely that wheel was incorrectly fitted into the swing arm.

See link in my signature for kawasaki.com which includes a parts diagram for the rear wheel.

Goof Fortune! :)
1973 Z1
KZ900 LTD

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  • Tomolu5
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Re: Rear Axle moves when I apply brake!

06 Jul 2012 00:11
#534163
are all the pieces there?

Attachment swingarmfiche.png not found



Attachment IMAG0055_2012-07-05.jpg not found



Attachment IMAG0056_2012-07-05.jpg not found



sorry for the dirt, these were before pictures
Mine:
04 Honda rebel 250(wifes)
04 GSXR 750(bolt on galore)
98 CBR 600F3(filter, pipe, adjustable cam sprokets, dyno tune)
76 KZ900A (LTD gauge pods, crash bars, LTD(style)pipes, dyna coils and ignition,headwork and mild port cleanup by cavanaugh racing, K&N filter pods, heck I dunno.

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  • 650ed
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Re: Rear Axle moves when I apply brake!

06 Jul 2012 00:35
#534169
Do not ride it at all until you correct the problem. You are either missing pieces or pieces are installed wrong. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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  • martin_csr
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Re: -

06 Jul 2012 11:33 - 23 Feb 2013 16:05
#534248
.
Last edit: 23 Feb 2013 16:05 by martin_csr.

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  • OnkelB
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Re: Rear Axle moves when I apply brake!

06 Jul 2012 16:39 - 06 Jul 2012 16:55
#534282
pauleaston wrote: I tried tightening the castle nut, but it just tightened up the wheel bearings and the wheel wont spin.

If assembled correctly that should not be physically possible - something is definitely assembled wrong or missing.

Here's a diagram of your rear hub assembly, what you should pay special attention to are the spacers (the parts I marked in red): #3, #12, #20, #25 and #26. Obviously also check the condition of the bearings.

#3 goes between the left side adjuster and the sprocket hub (outside of bearing #11).

#12 goes between the sprocket hub and the wheel (inside of bearing #11 and outside of left bearing #17).

#20 sits inside the hub between left and right bearings #17.

#25 goes between the right bearing #17 and the caliper bracket.

#26 goes between the caliper bracket and the right side adjuster.

Check that all spacers are present and have the correct thickness - they should only touch the inner bearing races, even with the castle nut tightened to the max the wheel should spin freely, provided the bearings are good.

Btw, just a thought, also make sure that the binding isn't the caliper mount moving in when tightening, locking up the rear brake.

Hope this helps you some, a stuck rear wheel at any speed is no fun.


77 KZ 650 B1, 82 GPz 1100 B2.

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Last edit: 06 Jul 2012 16:55 by OnkelB.
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  • zukdave
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Re: Rear Axle moves when I apply brake!

08 Jul 2012 15:38
#534676
The good part is all those red numbered part's are no longer
available.

I'm doing a 78 KZ1000 disk wheel in an 83 Gpz swingarm and the wheel
I got has missing spacer's so I looked yesterday and Kaw.
say's no go.
1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.

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  • martin_csr
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Re: -

08 Jul 2012 16:59 - 23 Feb 2013 16:05
#534700
.
Last edit: 23 Feb 2013 16:05 by martin_csr.

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  • 650ed
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Re: Rear Axle moves when I apply brake!

08 Jul 2012 16:59
#534701
If you find out you are missing parts, post which numbers in OnkelB's diagram you need and folks on this site can help you find them. Ed
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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  • mtkawboy
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Re: Rear Axle moves when I apply brake!

08 Jul 2012 17:08
#534704
See if part #20 is there the axle spacer that goes inside the wheel between the bearings. I think you could possably be missing a bearing or it came out without the inner spacer. In any case park it & fix it before it dumps you on your rear. If you tell me whats missing I may have it, Ill sure take a look for you.
78-KZ1000/1105, 80 KZ1000, 82 Kawasaki GPZ750, 95 Harley Fatboy, 80 Suzuki GS1100ET, 81 GS1100E parts bike, 83 GS1100SD Katana/1394,78 Yamaha XT500, 81 Yamaha XS650, 78 Yamaha XS650E, 48 Whizzer model J motorbike, 71 Honda CT70H, 71 Honda CT70, 81 IT 250 Yamaha,82 Honda XL100S owned

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  • zukdave
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Re: Rear Axle moves when I apply brake!

09 Jul 2012 21:40
#534934
#12 and #20 are the spacer's that locate
the #17 bearing as it's a floating bearing.

With out #12 or #20 when you tighten the axle
and bottom the bearing you then start to pull the inner race
in till the bearing's trash.

Any one have a #3 for a disk brake spoke KZ wheel?
I like to find a complete wheel.
1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.

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  • DiamondSkyBlue1000
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Re: Rear Axle moves when I apply brake!

10 Jul 2012 01:24
#534983
Bob's Used Motorcycle Parts

Give Bob's a call. I know for a fact they have exactly what you are looking for. Nice thing about AZ, old stuff just gets old, no rust or rot.

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