Help ID Brake Part '76 KZ900

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10 May 2012 09:13 #521194 by pig9r
Help ID Brake Part '76 KZ900 was created by pig9r
I am in the process of putting my '76 KZ900 back together. I came across this spring in my master cylinder and front caliper hardware. I was good about taking pics of everything, but of course I don't have a pic for it and I haven't spotted it in the parts manual.

Any expert help would be greatly appreciated. Thanks!
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10 May 2012 09:49 #521201 by KZJOE900
Replied by KZJOE900 on topic Help ID Brake Part '76 KZ900
Not from the M/C. Maybe a carb air screw mixture spring?

Current project 76 KZ900 (This was a Vetter model)
76 KZ900
81 XJ550H SECA (Current Project)
82 XJ550R SECA
Past:
86 FJ1200
74 Z1900
72 CB450

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  • Kawickrice
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10 May 2012 10:02 #521202 by Kawickrice
Replied by Kawickrice on topic Help ID Brake Part '76 KZ900
It looks to be the spring in the master cylinder that pushes the piston back

Kawasaki.com will have an exploded view and it will make since when you see the diagram

73 Kawasaki Z1
07 HD CVO Ultra Classic
82 Suzuki GS 1100
74 Yamaha RD 350 (My two stroke toy)
77 Kawasaki KZ 650B-1 (My putt around bike)
80 Indian Moped (My American Iron)
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75 Suzuki GT550
74 GT 380
79 RD 400 Daytona Special
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74 Honda QA 50
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10 May 2012 10:22 #521206 by KZJOE900
Replied by KZJOE900 on topic Help ID Brake Part '76 KZ900
Kawickrice, wouldn't the M/C spring be longer than 10mm. And it would be tapered to one end kinda cone like without the point. I just rebuilt my M/C about a month ago. Don't remember a spring that looks like that. Here's what mine looked like. Master Cylinder Kit

Current project 76 KZ900 (This was a Vetter model)
76 KZ900
81 XJ550H SECA (Current Project)
82 XJ550R SECA
Past:
86 FJ1200
74 Z1900
72 CB450

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  • wireman
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10 May 2012 21:05 #521333 by wireman
Replied by wireman on topic Help ID Brake Part '76 KZ900
on the trapezoid front master cylinder its between 36-40mm,not sure about the older round style

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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10 May 2012 21:23 #521338 by mtbspeedfreak
Replied by mtbspeedfreak on topic Help ID Brake Part '76 KZ900
On the "older round style" (i.e. 1/2" bore, single front caliper), the spring is at least an inch and a half long. I JUST rebuilt mind last week, otherwise I'd measure it for you.

That spring doesn't look to be from the caliper either, as I rebuilt mine last week too.

2000 ZRX 1100
1976 KZ 900- Daily Driver
1980 LTD 550- Dalton Highway survivor!

If it has tits or tires, it'll give you problems!

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10 May 2012 22:14 #521356 by pig9r
Replied by pig9r on topic Help ID Brake Part '76 KZ900
It is not the spring that goes on the plunger in the master cylinder. My initial thought when I saw it in the bag was that it went in the front brake handle assembly. I just can't remember and it doesn't show in any of the pics I took during disassembly.

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10 May 2012 22:32 #521364 by Kawboy74
Replied by Kawboy74 on topic Help ID Brake Part '76 KZ900
I will go out on a limb here and say it is the spring that goes into the kick start lever where it has a detent built into the boss for a little ball and that spring. Your kick start lever should click when it turns out for use and that spring and ball holds it fully open and fully closed.All of this is exposed when you pull the cir-clip and washer off to chrome the parts or do a cleanup.
Curious to know!
David

1974 Z1A As original as I could get it
'88 ZX750R braided lines, mostly original
KZ1000 project on the bench
Burlington,Ontario,Canada

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11 May 2012 10:00 - 11 May 2012 10:03 #521511 by pig9r
Replied by pig9r on topic Help ID Brake Part '76 KZ900
No eBay APP ID and/or Cert ID defined in Kunena configuration


Kawboy74, I think you are right. Thanks!

I did take it apart to have the lever rechromed and haven't reassembled it yet. And I had the washer and circlip zinc plated. Thanks everyone for their help. I would have spent a while trying to figure that one out.
Last edit: 11 May 2012 10:03 by pig9r.

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11 May 2012 10:20 #521512 by Kawboy74
Replied by Kawboy74 on topic Help ID Brake Part '76 KZ900
You're welcome! Every once in a while the old noodle does work!
Good luck.
David

1974 Z1A As original as I could get it
'88 ZX750R braided lines, mostly original
KZ1000 project on the bench
Burlington,Ontario,Canada

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