KZ1000 Front Disc/Rotor Thickness
- 750steve
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KZ1000 Front Disc/Rotor Thickness
06 Mar 2012 11:53
Can amyone tell me what thickness the OE discs/rotors were please for the following models, they all used the same disc.
Drilled/Ventilated
KZ1000-A3 (KZ1000) (1979)
KZ1000-A3A (KZ1000) (1979)
KZ1000-A4 (KZ1000) (1980)
KZ1000-B3 (KZ1000 LTD) (1979)
KZ1000-B4 (LTD) (1980)
KZ1000-C2 (Police 1000) (1979)
KZ1000-C3 (Police 1000) (1980)
KZ1000-C4 (Police 1000) (1981)
KZ1000-D3 (Z1R) (1980)
KZ1000-G1 (Classic) (1980)
KZ650-E1 (LTD) (1980)
KZ650-F1 (1980)
KZ750-G1 (LTD II) (1980)
Non - Drilled (same disc with no holes
KZ1000-B1 (KZ1000 LTD) (1977)
KZ1000-B2 (KZ1000 LTD) (1978)
KZ1000-C1 (Police 1000) (1978)
KZ1000-C1A (Police 1000) (1978)
KZ900-B1 (LTD) (1976)
Drilled/Ventilated
KZ1000-A3 (KZ1000) (1979)
KZ1000-A3A (KZ1000) (1979)
KZ1000-A4 (KZ1000) (1980)
KZ1000-B3 (KZ1000 LTD) (1979)
KZ1000-B4 (LTD) (1980)
KZ1000-C2 (Police 1000) (1979)
KZ1000-C3 (Police 1000) (1980)
KZ1000-C4 (Police 1000) (1981)
KZ1000-D3 (Z1R) (1980)
KZ1000-G1 (Classic) (1980)
KZ650-E1 (LTD) (1980)
KZ650-F1 (1980)
KZ750-G1 (LTD II) (1980)
Non - Drilled (same disc with no holes
KZ1000-B1 (KZ1000 LTD) (1977)
KZ1000-B2 (KZ1000 LTD) (1978)
KZ1000-C1 (Police 1000) (1978)
KZ1000-C1A (Police 1000) (1978)
KZ900-B1 (LTD) (1976)
07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1
1977 Z750 B2 Twin
1976 Z650 B1
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- z1kzonly
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Re: KZ1000 Front Disc/Rotor Thickness
06 Mar 2012 12:36
Big Bikes use 7mm rotors, with a 6mm minimum.
Some smaller KZ's use 5mm rotors
Some smaller KZ's use 5mm rotors
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
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- z1kzonly
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Re: KZ1000 Front Disc/Rotor Thickness
06 Mar 2012 12:43
Big Bikes use 7mm rotors, with a 6mm minimum.
Some smaller KZ's use 5mm rotors
Some smaller KZ's use 5mm rotors
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!
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- 750steve
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Re: KZ1000 Front Disc/Rotor Thickness
06 Mar 2012 13:15 - 06 Mar 2012 13:17
Are you sure? Yhe KZ1000 rotors/discs i have say 'MIN 4.5mm' on the back, they're the ones i need the original thickness of. My Discs are ok but are slightly uneven on the rear face. I have the single disc off a 1977 KZ750 Twin & a 1977 KZ650 (both the same disc), they measure near 7mm wide with v little wear. I was going to get each disc machined down to match the spec OE thickness of the discs i posted in my 1st post here, i'd have discs as good as new then.
So did the 'Min 4.5mm' Discs start life at 5mm?? Thats all i really need to know.
So did the 'Min 4.5mm' Discs start life at 5mm?? Thats all i really need to know.
07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1
1977 Z750 B2 Twin
1976 Z650 B1
Last edit: 06 Mar 2012 13:17 by 750steve.
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- steell
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Re: KZ1000 Front Disc/Rotor Thickness
06 Mar 2012 14:29 - 06 Mar 2012 14:29
Single disk front brakes use a 7mm rotor, dual disk front brakes use a 5mm rotor.
KD9JUR
Last edit: 06 Mar 2012 14:29 by steell.
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- 650ed
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Re: KZ1000 Front Disc/Rotor Thickness
06 Mar 2012 15:40 - 06 Mar 2012 15:51
Steell wrote: "Single disk front brakes use a 7mm rotor, dual disk front brakes use a 5mm rotor. "
That's exactly what my KZ650 manuals show:
KZ650 B models – single front - effective diameter = 250mm; thickness = 6.9 - 7.1mm; Limit = 6mm; rear brake = drum
KZ650 C and D models – dual front - effective diameter = 231mm; thickness = 4.9 - 5.1mm; Limit = 4.5mm; rear brake effective diameter = 237mm; thickness = 6.9 - 7.1mm; Limit = 6mm
That's exactly what my KZ650 manuals show:
KZ650 B models – single front - effective diameter = 250mm; thickness = 6.9 - 7.1mm; Limit = 6mm; rear brake = drum
KZ650 C and D models – dual front - effective diameter = 231mm; thickness = 4.9 - 5.1mm; Limit = 4.5mm; rear brake effective diameter = 237mm; thickness = 6.9 - 7.1mm; Limit = 6mm
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
Last edit: 06 Mar 2012 15:51 by 650ed.
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- 750steve
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Re: KZ1000 Front Disc/Rotor Thickness
06 Mar 2012 16:04
Thank you very much guys.
Just been told by my local machine shop that he can't machine bike brake discs as they're made from 318 Stainless...........now i don't know if that means HE cant machine them or they cant be machined at all.
Just been told by my local machine shop that he can't machine bike brake discs as they're made from 318 Stainless...........now i don't know if that means HE cant machine them or they cant be machined at all.
07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1
1977 Z750 B2 Twin
1976 Z650 B1
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- 650ed
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Re: KZ1000 Front Disc/Rotor Thickness
06 Mar 2012 16:26
They can be done, but not using regular car brake equipment. It takes special grinding equipment. Here's a link to a place that does them:
www.truedisk.net/
www.truedisk.net/
1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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- 750steve
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Re: KZ1000 Front Disc/Rotor Thickness
06 Mar 2012 17:38
Some nice info about the process there Ed, thanks. Shipping would make it a very costly option for me though. I'll see if anywhere else local can do it.
07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1
1977 Z750 B2 Twin
1976 Z650 B1
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- TeK9iNe
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Re: KZ1000 Front Disc/Rotor Thickness
06 Mar 2012 17:44
My CSR are 4mm front, 6mm rear.
Lots of rotors for different years though... and then there's aftermarket :pinch:
Best to just check with OEM. Or is might be stamped on the disc somewhere.
Lots of rotors for different years though... and then there's aftermarket :pinch:
Best to just check with OEM. Or is might be stamped on the disc somewhere.

Motorcycle Shop Owner/Operator
79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors
79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors

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- bountyhunter
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Re: KZ1000 Front Disc/Rotor Thickness
06 Mar 2012 22:45
I thought the thickness was stamped on the rotor somewhere(?)
1979 KZ-750 Twin
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- 750steve
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Re: KZ1000 Front Disc/Rotor Thickness
06 Mar 2012 22:57
Minimum thickness is stamped on it, i'll go check here to make sure & report back in this post.
07 ZX6R Race Bike
1977 Z750 B2 Twin
1976 Z650 B1
1977 Z750 B2 Twin
1976 Z650 B1
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