KZ550 LTD Clutch Cable with Superbike Handlebar

  • Johnny NoPants
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01 Mar 2012 09:50 #507160 by Johnny NoPants
KZ550 LTD Clutch Cable with Superbike Handlebar was created by Johnny NoPants
I replaced the handlebar on my 81 KZ550 LTD with a Superbike handlebar. My clutch cable is now a nightmare to route and keep out of the front wheel. I have heard that a GPz clutch cable is the solution. Which year cable is right for this application, and will it be a direct replacement? I noticed, from pictures, that the GPz cable is significantly different from my LTD cable.

Johnny NoPants
1981 KZ550 LTD

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  • Kawickrice
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01 Mar 2012 11:03 #507166 by Kawickrice
Replied by Kawickrice on topic KZ550 LTD Clutch Cable with Superbike Handlebar
Contact Motion Pro and they will make a custom length cable for you

73 Kawasaki Z1
07 HD CVO Ultra Classic
82 Suzuki GS 1100
74 Yamaha RD 350 (My two stroke toy)
77 Kawasaki KZ 650B-1 (My putt around bike)
80 Indian Moped (My American Iron)
1
Long Gone
75 Suzuki GT550
74 GT 380
79 RD 400 Daytona Special
72 Honda CL 175
74 Honda QA 50
Tampa FL

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01 Mar 2012 11:32 #507170 by KZJOE900
If you look up the replacement cable for your original clutch cable at Z1Enterprises, you will see a recommendation for a shorter replacement cable. Or a longer recommendation replacement cable as well for people that require that solution. The Z1Enterprises cables that I received were also motion Pro. Good luck.

Joe

Current project 76 KZ900 (This was a Vetter model)
76 KZ900
81 XJ550H SECA (Current Project)
82 XJ550R SECA
Past:
86 FJ1200
74 Z1900
72 CB450

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01 Mar 2012 12:26 - 20 Feb 2013 12:27 #507172 by martin_csr
Replied by martin_csr on topic -
Disconnect the cable at the lever, then position it & figure out the overage. When the position looks about right, I would tape it securely to the bars, then turn the handlebars front from side to side to make sure there is no binding or anything. Remove the cable from the bike & measure it ... subtract the overage, then get one made or find one at Z1... cables there have the measurements.
Last edit: 20 Feb 2013 12:27 by martin_csr.

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01 Mar 2012 16:34 #507204 by loudhvx
Yes, Motion Pro can make the clutch cable any length you want. BUT order as soon as possible. This mild winter has really ramped up business for them and they are on a backlog.

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