Rear (upper) shock stud

  • daveo
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07 Sep 2011 21:25 #474970 by daveo
Rear (upper) shock stud was created by daveo
I own a KZ1100-A2 (1982). Can anyone tell me if the upper shock mount stud is removable, and can be replaced? I've broken off about 3/8" from the threaded end trying to remove the nut that somehow seized on the threads. This blows my mind, since I've had it off several times when switching out my luggage rack and grab bar, with no problems.
I still have about 1/4" of thread into the nut, but would like to replace the stud...if possible.
Any suggestions?

1982 KZ1100-A2

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  • wireman
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07 Sep 2011 22:04 #474987 by wireman
Replied by wireman on topic Rear (upper) shock stud
youll have to grind the welds off of both sides then weld new one back in,if you can cut it off leaving 1/2" or so you might be able to find a hole saw that fits tight around whats left and use it without a drill bit to cut through both sides B)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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07 Sep 2011 22:22 #474995 by daveo
Replied by daveo on topic Rear (upper) shock stud
Sounds complicated. How much of the bike would need to be disassembled to accomplish that process? Thanks...

1982 KZ1100-A2

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07 Sep 2011 22:52 #475003 by MFolks
Replied by MFolks on topic Rear (upper) shock stud
The rear wheel,the shock, the (maybe)body side cover, and move any wire bundles out of the way. Which side of the bike? If the right side, move the brake line and caliper out of the way too.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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  • wireman
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07 Sep 2011 22:58 #475005 by wireman
Replied by wireman on topic Rear (upper) shock stud
it could be done over a weekend pretty easily i think if youre a good welder

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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  • daveo
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08 Sep 2011 02:50 #475056 by daveo
Replied by daveo on topic Rear (upper) shock stud
Wow...thanks for the suggestions!

The stud is on the left side, and has enough thread to get about 1/4" of nut on it. I doubt there is a safety issue, and think it will get me through this riding season OK. :whistle:

Does anybody know where a replacement stud might be available, other than having it made by a machine shop?
Thanks again, everyone...

I've attached a pic of the old boy.

1982 KZ1100-A2

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  • wireman
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08 Sep 2011 04:57 #475059 by wireman
Replied by wireman on topic Rear (upper) shock stud
well the shock cant really go anyplace as long as bottem bolt is in there,id loc tite it and ride it.
just keep an eye on it B)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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08 Sep 2011 06:48 #475068 by camaroguy
Replied by camaroguy on topic Rear (upper) shock stud
gotta agree with wireman. dont think it would go anywhere.found a guy on the net that makes alot of cool stuff for lawson rep bikes. he had a stud extender made from titanium.really nice piece but,kinda expensive. somewhere around 100 bucks.

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  • mark1122
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11 Sep 2011 17:45 #475966 by mark1122
Replied by mark1122 on topic Rear (upper) shock stud
what if he cut the threads off , then drilled and tapped the stud in about 1/2" for a bolt ?
he's probably ok if he just leaves it be though.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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