caliper dragging on KZ750 twin

  • makenzie71
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caliper dragging on KZ750 twin

27 Aug 2011 19:04
#472190
We thought the piston was sticking...but it's not. We popped it out and it's clean, the seals are pretty, and the passages are clear. But the piston doesn't push back and it drags the rotor.

The master cylinder isn't new, but I pulled it directly from another bike (swapped out to a newer radial master) who's brakes were working beautifully.

Any ideas?

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  • Motor Head
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Re: caliper dragging on KZ750 twin

27 Aug 2011 19:08
#472191
Open the bleeder, or crack the line to see if there is any pressure left. Shouldn't be any. Possible return port in Master blocked.
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B 6 port built/ light flywheel/ 48 DCO Weber LUV IT! Street Legal Go Cart!
1982 KZ1100 A-2 Shaft just bought it in pieces form 1st owner: Now Running Great! SOLD
1990 Concours 1000 Project bike rough body work: Now Running & Riding!
www.kz1000r.com/downloads/Kawasaki%20KZ1...Service%20Manual.pdf

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  • makenzie71
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Re: caliper dragging on KZ750 twin

27 Aug 2011 19:09
#472192
No pressure on caliper without the lever being drawn...it's bleeding back properly.

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  • Motor Head
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Re: caliper dragging on KZ750 twin

27 Aug 2011 19:18
#472196
Caliper slides, where it mounts with 2 bolts, free/ lubed? It should slid back and forth. Try just that without pads. Just don't pull the brake lever. Maybe push the piston back again.
It is the Square cut O-ring, that will move the piston back, just a bit, when pressure is released. Did you replace any of the caliper seals?
1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B 6 port built/ light flywheel/ 48 DCO Weber LUV IT! Street Legal Go Cart!
1982 KZ1100 A-2 Shaft just bought it in pieces form 1st owner: Now Running Great! SOLD
1990 Concours 1000 Project bike rough body work: Now Running & Riding!
www.kz1000r.com/downloads/Kawasaki%20KZ1...Service%20Manual.pdf

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  • bountyhunter
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Re: caliper dragging on KZ750 twin

27 Aug 2011 20:16
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Motor Head wrote: Caliper slides, where it mounts with 2 bolts, free/ lubed?
That's what was hanging up on mine. I removed each mount bolt (one at a time) and greased and re-inserted. Afterwards the caliper slid easily on the pins.
1979 KZ-750 Twin

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