How to adjust front brake

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14 Aug 2010 15:39 #390892 by Omaha Rider
How to adjust front brake was created by Omaha Rider
How do I adjust the front brake pads on my 1978 KZ650 SR D? They seem to be rubbing on the disk, causing drag.

1978 KZ650 SR D

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14 Aug 2010 15:53 #390894 by Nebr_Rex
Replied by Nebr_Rex on topic How to adjust front brake
Omaha Rider wrote:

How do I adjust the front brake pads on my 1978 KZ650 SR D? They seem to be rubbing on the disk, causing drag.


No adjustment.

The pistons in your calipers or the bolts the calipers slide on are sticking.

For the pistons,flush with clean brake fluid and work the piston in and out.

For the bolts remove one at a time,clean and grease.

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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14 Aug 2010 15:59 #390895 by Omaha Rider
Replied by Omaha Rider on topic How to adjust front brake
How do I flush with clean fluid?

1978 KZ650 SR D

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14 Aug 2010 17:02 #390899 by Nebr_Rex
Replied by Nebr_Rex on topic How to adjust front brake
Omaha Rider wrote:

How do I flush with clean fluid?


Just like bleeding your brakes,but you don't stop when you get good line presure.
Pump up the system by working the brake lever until no more pressure is gained.
Crack open the bleed valve on the caliper while still maintaining pressure.
Fluid should come out,will be rusty at first then clear up as you repeat process.
Do this to both sides and the rear since your at it.
I advise using a 6 point socket or wrench to avoid damage if stuck.

Continue until brake fluid comes out clean.

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


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14 Aug 2010 18:32 #390916 by PLUMMEN
Replied by PLUMMEN on topic How to adjust front brake
what part of omaha are you in ?

Still recovering,some days are better than others.

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14 Aug 2010 19:45 #390931 by 650ed
Replied by 650ed on topic How to adjust front brake
I highly recommend you buy a Kawasaki factory service manual. They are almost always available on eBay; just be sure to get one for your exact year/model. You will not regret it as they are absolutely loaded with essential information any bike owner needs to understand and maintain his/ her bike. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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14 Aug 2010 21:54 #390964 by Omaha Rider
Replied by Omaha Rider on topic How to adjust front brake
I will probably have to do that, that's a good idea.

About the brake bleeding though, I tried to bleed them earlier by applying pressure on the brake lever while unscrewing the bleed screw, then screwing the bleed screw back in before letting off the lever. But i've come to the point where I now have no resistance whatsoever on the brake lever, even with the bleed screw in. The resevoir was dry so I added up to the fill line before I bled the brakes. None has gone down. Wtf?? Anyone know?

Thanks

1978 KZ650 SR D

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14 Aug 2010 22:06 #390965 by Nebr_Rex
Replied by Nebr_Rex on topic How to adjust front brake
air gets into the system when the resevoir goes dry

cycle the master cyl. slowly

2002 ZRX1200R
81 GPz1100
79 KZ1000st daily ride
79 KZ1000mk2 prodject
78 KZ650sr
78 KZ650b
81 KZ750e
80 KZ750ltd
77 KZ400/440 cafe project
76 KZ400/440 Fuel Injected

www.dotheton.com/forum/index.php?topic=39120.0


.

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14 Aug 2010 22:12 #390966 by Omaha Rider
Replied by Omaha Rider on topic How to adjust front brake
What does that mean?

1978 KZ650 SR D

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15 Aug 2010 03:45 #390984 by roy-b-boy-b
Replied by roy-b-boy-b on topic How to adjust front brake
That means pull the lever slowly.

Was the fluid cruddy?

Can you see the bottom of the resivior?

There are some holes in the bottom or the cylinder and if you pull the lever slowly air bubbles will come out of the holes if air is trapped in the master cylinder.

You could crack open the bottom bleeder and leave the cover off the master cyclider and let it gravity feed. Just watch the fluid level.

Don't pump the lever just let it flow on it's own. Roy

1979 LTD Street Fighter.1977 KZ1000

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15 Aug 2010 20:13 #391154 by PLUMMEN
Replied by PLUMMEN on topic How to adjust front brake
send me a pm of how to get a hold of ya if you want help with it B)

Still recovering,some days are better than others.

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