78 KZ650 gearing for Touring/commuting

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19 Jul 2010 17:19 #383912 by DaveKZR
So I recently purchased my 78 KZ and love it. I bought it with the intention of using it as a touring/commuter. I ride 100 miles to work round trip. The stock rear sprocket is a 42 and the smallest aftermarket I can find is a 38. I just want to check and see if anyone has experience in this. Is it too much of a change? Will I still have decent acceleration? Also I was wondering about the front sprocket. I've heard you can only go up 1 or so teeth, but would it be worth it? Can I change both the front and back?

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19 Jul 2010 18:37 - 19 Jul 2010 18:40 #383933 by Patton
Replied by Patton on topic 78 KZ650 gearing for Touring/commuting
DaveKZR wrote:

So I recently purchased my 78 KZ and love it. I bought it with the intention of using it as a touring/commuter. I ride 100 miles to work round trip. The stock rear sprocket is a 42 and the smallest aftermarket I can find is a 38. I just want to check and see if anyone has experience in this. Is it too much of a change? Will I still have decent acceleration? Also I was wondering about the front sprocket. I've heard you can only go up 1 or so teeth, but would it be worth it? Can I change both the front and back?


WELCOME to KZR! :) We're glad you're here! :cheer:

Would begin with a one tooth larger front (countershaft) sprocket, and leave the rear (drive) sprocket as is for the time being.

This is usually a simple easy swap, and makes a noticeable difference in lowered cruising top gear rpm, with about same attainable maximum speed and mpg. Also results in slower acceleration.

These engines are designed to spin, and they thrive on it.

Imo, good overall top gearing will barely pull redline.

Good Fortune! :)

1973 Z1
KZ900 LTD
Last edit: 19 Jul 2010 18:40 by Patton.

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19 Jul 2010 19:25 #383963 by DaveKZR
Replied by DaveKZR on topic 78 KZ650 gearing for Touring/commuting
So one tooth higher in the front will lower cruising rpm's but fuel consumption will remain the same? I am hoping to lower fuel consumption if possible?

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19 Jul 2010 20:42 #384003 by MFolks
Replied by MFolks on topic 78 KZ650 gearing for Touring/commuting
I use this website when changing sprockets:
www.gearingcommander.com

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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19 Jul 2010 20:47 #384005 by KawiConvert
Replied by KawiConvert on topic 78 KZ650 gearing for Touring/commuting
upping the front sprocket will lower RPM's and fuel consumption (if properly jetted for that RPM range). However it will make starting out more difficult and lower the power you have in 5th. I did the front sprocket up a size and the back also and found the 100mph mark to be an elusive beast on my 650.

I'd step the front one and use the rear to fine tune it one tooth at a time.

1978 KZ650 D1 ~ Carb jetting: 107.5 & 20 & 4th groove with pods and 4-1 Exhaust

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20 Jul 2010 04:44 #384049 by DaveKZR
Replied by DaveKZR on topic 78 KZ650 gearing for Touring/commuting
What sprocket did you put on the back? I am most concerned with an efficient ride at about 70-75 mph. Thanks!

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20 Jul 2010 18:08 #384171 by OKC_Kent
Replied by OKC_Kent on topic 78 KZ650 gearing for Touring/commuting
My 78 B2 runs good with a 17 front and 42 rear. Not too much clutching around town, and with the 120/90-18 rear tire she pulls an indicated 70 at 5 grand. I have noticed my gas mileage go down 2-3 mpg, not stay the same or go higher.

Oklahoma City, OK
78 KZ650 B2 82,000+ miles

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