Forks

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30 Apr 2010 17:36 #364535 by gremlin497
Forks was created by gremlin497
Hey trying to get seals out of forks from 77 KZ1000A. Anyone have any home remedys to help me out. Trying to get bike back together and this is hold me up. Any help would be grealy appericated. Tried a little heat already and nothing.

1977 KZ 1075 (FBG), 29 Smoothbores V&H Mega

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30 Apr 2010 17:46 #364538 by PLUMMEN
Replied by PLUMMEN on topic Forks
did you remove clips/snaprings?

Still recovering,some days are better than others.

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30 Apr 2010 18:01 #364544 by gremlin497
Replied by gremlin497 on topic Forks
yes. tryed to pull it out, tryed pulling with a little heat. Allen bolt at bottom is loose also.

1977 KZ 1075 (FBG), 29 Smoothbores V&H Mega

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30 Apr 2010 18:07 #364546 by PLUMMEN
Replied by PLUMMEN on topic Forks
gremlin497 wrote:

yes. tryed to pull it out, tryed pulling with a little heat. Allen bolt at bottom is loose also.

are forks disassembled? :blink: remove fork tubes if you havent already,then pry em out B)

Still recovering,some days are better than others.

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30 Apr 2010 18:28 #364554 by gremlin497
Replied by gremlin497 on topic Forks
I am trying to get tubes out so i can get seals out. It sounds like something below seal is banging into seal.

1977 KZ 1075 (FBG), 29 Smoothbores V&H Mega

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30 Apr 2010 18:35 #364559 by timebomb33
Replied by timebomb33 on topic Forks
something is banging into the seal its a bushing do you have the lower legs still on the bike or in a vise if in the trees still pull very sharply on the lower leg or slider as somepeople call them me included doit until the tubes seperate if in the vise pull on the upper tube until it seperates it will take some serious tugs. the best way i can think of to do it is the same kind of motion you would use with a slide hammer. also do you have a manual this kind of thing is where they come in handy.

1973 z1 2-1974z1-a,2-1975z1-b dragbikes1015cc+1393cc, 1977kz1000,1978kz1000,1981kz1000j, 1997 zx-11, 2000 z12r,1428turbo nitrous pro-mod and a shit load of parts thats all for now leader sask.,CANADA
I THINK MY POWERBAND BROKE

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30 Apr 2010 19:30 - 20 Feb 2013 20:10 #364581 by H1Vindicator
Replied by H1Vindicator on topic ----

Last edit: 20 Feb 2013 20:10 by H1Vindicator.

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30 Apr 2010 20:52 #364605 by gremlin497
Replied by gremlin497 on topic Forks
I have the spring out of the upper tube already. the allen bolt is already loose. i will put back in vice and try and pull upper tube from the botton leg. i have both manuels for the bike.

1977 KZ 1075 (FBG), 29 Smoothbores V&H Mega

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30 Apr 2010 21:36 #364616 by Glitch
Replied by Glitch on topic Forks
I'm a big fan of leaving the bolt alone and filling the whole thing with oil and using a jack to compress it until the seal pops out gently, pull it off, dump the rest of the oil, on with the new one in with the oil and done.

1982 Kz750 h3 ltd

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01 May 2010 01:33 #364639 by Mcdroid
Replied by Mcdroid on topic Forks
If you aren't holding that lower allen bolt in your hand, then the inner and outer fork tubes are still connected (despite the allen bolt being loose). Follow H1Vindicator's advice.

Michael
Victoria, Texas

1982 GPz750
1977 KZ1000A
1978 KZ1000A
1982 GPz1100
1975 Z2A

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01 May 2010 05:36 #364656 by gremlin497
Replied by gremlin497 on topic Forks
ok i loosened the bolt with rinch. will get impact rinch out and see if that will do the job. So if you dont have bolt in hand then it is still connected.

1977 KZ 1075 (FBG), 29 Smoothbores V&H Mega

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01 May 2010 14:41 #364759 by gremlin497
Replied by gremlin497 on topic Forks
H1 were can you get the inner fork tube holder at. Do you have pictue of and and it there anything else besides the tool that can hold to get the dampering rod out to disassemble the whole fork ? Send me a picture of this tool if you have one.

1977 KZ 1075 (FBG), 29 Smoothbores V&H Mega

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