Has anyone made their own custom length cables?

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14 Apr 2010 05:21 #360562 by djturnz
I am looking to make my own custom cables for different bars. Has anyone done this? I was going to buy parts from Flanders. I assume I just need cable, conduit, two ferrules, two cable ends per cable (throttle and clutch). Am I missing anything?

I just need to measure the cable ends when I get home so I know which ones to order.

Then I have to figure out where to get a longer brake line.

On a side note. Are these parts something that a dealership would normally carry? Perhaps I can find them locally.

1982 KZ750 (4) LTD

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  • Skyman
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  • 1978 KZ1000-B2 LTD 1982 KZ1000-M2 CSR
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14 Apr 2010 08:25 #360599 by Skyman
I don't know about making your own custom cables, but I know that Motion Pro has a custom cable service where you can specify the length you need, and they will make them for you.

Here's the link: motionpro.com/custom/index.php

West Linn, OR

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14 Apr 2010 09:06 #360605 by Patton
djturnz wrote:

I am looking to make my own custom cables for different bars. Has anyone done this? I was going to buy parts from Flanders. I assume I just need cable, conduit, two ferrules, two cable ends per cable (throttle and clutch). Am I missing anything?

I just need to measure the cable ends when I get home so I know which ones to order.

Then I have to figure out where to get a longer brake line.

On a side note. Are these parts something that a dealership would normally carry? Perhaps I can find them locally.


Would inquire of Z1E which carries many different cables, brake lines, and brake line components, at reasonable prices. And could likely suggest which sizes (from other bike models) would best fit the intended applications.

A diy cable is imo more at risk for pulling apart where the inner cable attaches to the ferrule.

Good Fortune! :)

1973 Z1
KZ900 LTD

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14 Apr 2010 09:38 #360608 by Kraz1
Cycle Tech in Maryland can make them up for you. 1-800-255-2035. Usually 2 a day turn around.

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14 Apr 2010 09:57 #360616 by jeffasaki
Replied by jeffasaki on topic Has anyone made their own custom length cables?
I make or should I say repair my own cables all the time.Got the cable from the local sling manufacturer.
Cut to length install in used cable housing.On some of the older bikes the cable ends are just soldered on and can be reused,If not I use the shoulder section of the correct sized bolt.5/16 or 8mm on my Kaws,drill a hole put the new cable in and silver solder it on.On one of my bikes I used the big G string from one of my guitars.Super cheap and hasnt failed Plus gives me somthing to do.

78 Z1R
78 KZ1000
76 KH500 gone
71 HS1B 90
81 GS 1100 gone
80 PE400
02 KLR


Ontario Canada

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14 Apr 2010 10:29 #360624 by otakar
For what I can have them made for by Motion Pro, it is not worth making my own. I just tell them what I want and they make it.
www.motionpro.com/custom/index.php

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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