Sprocket

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09 Apr 2010 12:00 #359514 by rayellis
Sprocket was created by rayellis
I'm having a hard time removing front sprocket from engine. Seems to be stuck any ideas on removal? I think it's regular threads righty tighty-lefty loosey ,right?

Anyway,appreciate any help!

Ray
1980 KZ750E

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09 Apr 2010 12:17 - 09 Apr 2010 12:21 #359516 by polkat
Replied by polkat on topic Sprocket
Do you mean you are having trouble getting the nut loose from the sprocket (assuming that is your setup-you didn't mention what bike), or trouble getting the sprocket itself off the output shaft?

If it's the latter, then you probably have some corrosion in the splines. Any good gear puller should work. If it's getting the nut loose, you have to put about as much torque on the wrench as was used to tighten it. My KZ750 requires 58ftlbs to tighten, and about as much to loosen. Could be that someone put too much torque on it, or used some strong Locktite! Also, remember to loosen the bent-over lock washer (if it uses one) before trying to remove the nut. You could also spray some PB Blaster around the threads and let it set a while before you try it.
Last edit: 09 Apr 2010 12:21 by polkat.

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09 Apr 2010 13:47 #359529 by rayellis
Replied by rayellis on topic Sprocket
Yes it is the nut and I did bend the washer over.I have put some PB Blaster on it but so far no luck.I get this all time where a nut want break loose.

Thanks

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09 Apr 2010 14:01 #359534 by MFolks
Replied by MFolks on topic Sprocket
Use a hair dryer at the hottest setting to loosen up stuck fasteners. Avoid a torch/flame as you might ignite the oil or grease in the area.

Tapping it with a hammer will also break the rust/corrosion bond loose.

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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09 Apr 2010 14:42 - 09 Apr 2010 14:45 #359544 by otakar
Replied by otakar on topic Sprocket
I just use an impact wrench and it comes right off. Those sukas are super tight. Make sure the engine is in neutral and the chain is on otherwise you can damage the gears inside and you will not be able to take it off. The chain must hold the sprocket so it will not rotate, not the transmission.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
Last edit: 09 Apr 2010 14:45 by otakar.

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09 Apr 2010 15:00 #359549 by WABBMW
Replied by WABBMW on topic Sprocket
If you don't have a good impact wrench, then I did the following:
With the bike on the center stand, place a cinder block on its end straight out from the nut. Put a piece of wood on top of the cinder block. Use a 1/2" or larger drive break-over bar, and an extension of about 8" long. Put the head of the break-over bar on top of the wood and have the handle a little higher than horizontal. This will keep it in alignment with the center of the nut.
Have the transmission in neutral and the chain still on the sprockets. Have a helper to press on the rear brake pedal. Now the risky part - stand on the handle end of the wrench. It helps if you have something like a post close by to hold onto. You may need to jump on it to break it loose. With years of tension and heat cycles it may take 150 ft./lbs. to get the nut loose. Good luck.

Bill Baker
Houston, Texas
1982 KZ650 CSR
2008 Yamaha FZ1
2006 Yamaha FZ1
1977 Honda Supersport 750 four (sold)
1984 Honda Nighthawk 650 (sold)

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09 Apr 2010 19:46 #359607 by racer54
Replied by racer54 on topic Sprocket
I agree with Otakar. If you don't have an impact wrench, take it into any repair shop and see if they will take a try at it. I do that and have it retightened enough to get back home and then do what I need to do. Some have charged me a few bucks but most do it as public relations and wish me luck. I go back to those shops for parts and sevice when I need to. Help those that help you!

1980 LTD (changed over the years), 1979 LTD (being rebuilt), 1977 KZ turbo and various KZ's in various states of build. KLX110

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