Turning brake disks?

  • polkat
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Turning brake disks?

12 Nov 2009 21:31
#333327
My book say that the front brake disks on my '82 KZ750 are stainless steel instead of cast iron. If true, can they be turned like iron disks can? Or is some special macheinery needed? Thanks!

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  • MFolks
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Re: Turning brake disks?

12 Nov 2009 22:17
#333331
I'd call around at the brake shops, some can do SS. See if a metal spray shop can build up the surface like this: www.flamesprayinc.com/services.htm
1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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  • bountyhunter
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Re: Turning brake disks?

12 Nov 2009 22:21 - 12 Nov 2009 22:30
#333332
I researched this a while back and here is the general upshot from the net:

MC discs can be turned, however: if they are turned on the typical lathes used to cut car rotors, they will chatter and damage the rotor surface.

There are ways to cut bike rotors but they take different machines and consequently cost more. Instead of a rotating lathe with cutting tools, the rotors have to be cut with a surface grinder that's very precise. from what I understand, places that have the equipment to cut flywheels have these.
1979 KZ-750 Twin
Last edit: 12 Nov 2009 22:30 by bountyhunter.

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  • BSKZ650
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Re: Turning brake disks?

13 Nov 2009 05:26
#333360
you can turn them but you need a good machine shop that can handle the rotors, the best thing to is th have them ground.
once they have been run they get work hardened, this is why the grinding process should be the best method
77 kz650, owned for over 25 years
77 ltd1000, current rider
76 kz900, just waiting
73 z1,, gonna restore this one
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  • oldcoldankles
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Re: Turning brake disks?

13 Nov 2009 07:39
#333400
Provided your rotors are thick enough and you need to resurface them, do not skim them on a brake lathe, but take them to an engine machine shop and refinish them on a flywheel refacer, making sure the thickness stays uniform. It takes off only a few thousandths, leaving a nicer finish without chattering, eliminates the phonograph record groove effect, takes out the hard spots better, and gives you really smoooooooth braking for about $20 - $30 a rotor. The minimum rotor thickness will be found in your service manual, or stamped on the rotor. Worked great on my bikes and Corvette too.
Peachland BC
1981 KZ1000 CSR M1
1983 KZ550 LTD M1 (Shaft)
1989 Corvette coupe

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  • PLUMMEN
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Re: Turning brake disks?

13 Nov 2009 08:39
#333414
oldcoldankles wrote:
Provided your rotors are thick enough and you need to resurface them, do not skim them on a brake lathe, but take them to an engine machine shop and refinish them on a flywheel refacer, making sure the thickness stays uniform. It takes off only a few thousandths, leaving a nicer finish without chattering, eliminates the phonograph record groove effect, takes out the hard spots better, and gives you really smoooooooth braking for about $20 - $30 a rotor. The minimum rotor thickness will be found in your service manual, or stamped on the rotor. Worked great on my bikes and Corvette too.
ditto B)
Still recovering,some days are better than others.

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  • polkat
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Re: Turning brake disks?

13 Nov 2009 11:43
#333432
Good info! Thanks all!

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