'80 KZ1000 LTD shock disassembly

'80 KZ1000 LTD shock disassembly

07 Aug 2009 07:50

#312185

Anyone know how these come apart? I have spring compressors that'll handle the springs but, I can't see under that cap at the top to see how they are held in place. That cap is also the "rebound adjustment".

Sonny

Now----
1980 KZ1000 LTD (Kerker 4-1, K&N pods, Dyna gray coils)


Gone but not forgotten----
1966 Honda 305 Superhawk
1969 HD 350 Sprint
1971 500 H1
1972 250 F8
1972 750 H2
1973 KX250
1995 HD Sportster 1200
2000 HD Softail
2002 KLR650

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Re: '80 KZ1000 LTD shock disassembly

07 Aug 2009 08:25

#312199

If I remember correctly, the eyes screw off....but I'm not 100% on that.

1977 KZ1000
GSXR swingarm and rear brake
WM6 rear Akront rim
Wiseco 1075c pistons
33 smoothbores
stage 3 Web Cams
Head porting
Dyna S ignition
Lockhart oil cooler
Wiseco header



1980 Z1R drag bike
1200cc
38 Flatslides, .
500' cams
7" slick
Dyan 4000 SP ignition
etc

Ontario, Canada

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Re: '80 KZ1000 LTD shock disassembly

07 Aug 2009 15:24

#312276

OK. I got the top cap off and the spring. The pic shows a "U" pin that was holding the top cap retainer in place and, once it was removed the cap comes off the top.

If my eyes were a few (many) years younger, I would have seen this sooner.

Under the cap was your basic slotted spring keeper (not pictured).

Sonny

Now----
1980 KZ1000 LTD (Kerker 4-1, K&N pods, Dyna gray coils)


Gone but not forgotten----
1966 Honda 305 Superhawk
1969 HD 350 Sprint
1971 500 H1
1972 250 F8
1972 750 H2
1973 KX250
1995 HD Sportster 1200
2000 HD Softail
2002 KLR650

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Re: '80 KZ1000 LTD shock disassembly...another ?

07 Aug 2009 15:30

#312278

Now that I have it apart this much, does anyone know if I unscrew the top mount with the rebound adjustment gears in it off the shaft, will I be losing some pressure?

Are these gas shocks or just oil type? Does that adjustment have some kind of rod that goes down the shaft to the shock body?

Sonny

Now----
1980 KZ1000 LTD (Kerker 4-1, K&N pods, Dyna gray coils)


Gone but not forgotten----
1966 Honda 305 Superhawk
1969 HD 350 Sprint
1971 500 H1
1972 250 F8
1972 750 H2
1973 KX250
1995 HD Sportster 1200
2000 HD Softail
2002 KLR650

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Re: '80 KZ1000 LTD shock disassembly-DONE!

09 Aug 2009 07:26

#312653

Finally got the shocks apart so, here's a breakdown if anyone else ever wants to try this. This is the main breakdown...

Sonny

Now----
1980 KZ1000 LTD (Kerker 4-1, K&N pods, Dyna gray coils)


Gone but not forgotten----
1966 Honda 305 Superhawk
1969 HD 350 Sprint
1971 500 H1
1972 250 F8
1972 750 H2
1973 KX250
1995 HD Sportster 1200
2000 HD Softail
2002 KLR650

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Re: '80 KZ1000 LTD shock disassembly-DONE!

09 Aug 2009 07:29

#312654

...and, here's the top mount with the rebound adjustment gears...

Now----
1980 KZ1000 LTD (Kerker 4-1, K&N pods, Dyna gray coils)


Gone but not forgotten----
1966 Honda 305 Superhawk
1969 HD 350 Sprint
1971 500 H1
1972 250 F8
1972 750 H2
1973 KX250
1995 HD Sportster 1200
2000 HD Softail
2002 KLR650

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Re: '80 KZ1000 LTD shock disassembly-DONE!

09 Aug 2009 07:31

#312655

...and here's the compressors I used to squish the springs. They worked real good. Got 'em off e-bay from "sportingforless".

Now----
1980 KZ1000 LTD (Kerker 4-1, K&N pods, Dyna gray coils)


Gone but not forgotten----
1966 Honda 305 Superhawk
1969 HD 350 Sprint
1971 500 H1
1972 250 F8
1972 750 H2
1973 KX250
1995 HD Sportster 1200
2000 HD Softail
2002 KLR650

Please Log in or Create an account to join the conversation.

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