fork seals, oil

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28 Jun 2009 20:01 #302885 by 1982kz440ltd
fork seals, oil was created by 1982kz440ltd
~1982 Kawa KZ440 LTD D4~

I will be replacing the right side fork seal on my bike. Are there any tricks to this procedure? Will I need to buy anything else other than the seal?

Also, do I need to use oil specifically marked as fork oil or can I use regular oil? (the correct weight of course)
Thanks alot!

1982 KZ440 LTD D4

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28 Jun 2009 22:02 - 28 Jun 2009 22:05 #302925 by bountyhunter
Replied by bountyhunter on topic fork seals, oil
You need fork oil, I use 15W for street. BTW, I believe the weight ratings are different for fork oil compared to motor oil.

1979 KZ-750 Twin
Last edit: 28 Jun 2009 22:05 by bountyhunter.

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29 Jun 2009 05:39 - 20 Feb 2013 19:06 #302966 by H1Vindicator
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Last edit: 20 Feb 2013 19:06 by H1Vindicator.

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29 Jun 2009 07:27 - 29 Jun 2009 08:34 #302984 by Patton
Replied by Patton on topic fork seals, oil
1982kz440ltd wrote:

~1982 Kawa KZ440 LTD D4~

I will be replacing the right side fork seal on my bike. Are there any tricks to this procedure? Will I need to buy anything else other than the seal?

Also, do I need to use oil specifically marked as fork oil or can I use regular oil? (the correct weight of course)
Thanks alot!


Loosen upper fork clamp bolt before attempting to remove fork cap.

Before beginning work on the forks, prop front end up with a support beneath the engine to prevent possibility of front end unexpectedly collasping.

Re-fill to factory specs with exact volume of oil (see FSM). With springs in position inside the forks, usa a thin wooden dowel to fashion a dipstick whereby the correct level may be noted and marked for future reference when needing to check levels. Save the dipstick, which will come in handy later on to avoid the dreaded measuring cup ordeal.

Good Luck! :)

1973 Z1
KZ900 LTD
Last edit: 29 Jun 2009 08:34 by Patton.

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29 Jun 2009 07:43 #302988 by 1982kz440ltd
Replied by 1982kz440ltd on topic fork seals, oil
Thanks. Hopefully I'll get to it sometime this week.

1982 KZ440 LTD D4

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29 Jun 2009 08:15 - 20 Feb 2013 19:05 #302996 by H1Vindicator
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Last edit: 20 Feb 2013 19:05 by H1Vindicator.

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29 Jun 2009 09:21 #303006 by 650ed
Replied by 650ed on topic fork seals, oil
Use fork oil not motor oil. I use 15w BelRay in my KZ650 and it works great for me (I'm 205lbs.) Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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