Leaking Brake Fluid!

  • kawasakibikefan
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11 May 2009 13:54 #290249 by kawasakibikefan
Leaking Brake Fluid! was created by kawasakibikefan
I just rebuilt the master cylinder on a 75 Z1b. I put the whole brake system together and bled it. Works great except for one problem. The brake fluid is now leaking through the cap! It has stripped the paint of my triple clamp and now the bike is grounded till I can fix the problem. Is the rubber diaphragm the seal for the cap or is it something else? If it is the rubber diaphragm, where can I get a new one? Would I be able to use one from a auto parts store for a car master cylinder or not?

'75 Z1B
'95 KLR250

My Future Buying List:
-Kawasaki KLX450R
-Yamaha R1
-Suzuki DR-Z400SM

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  • Forrest
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11 May 2009 14:28 #290253 by Forrest
Replied by Forrest on topic Leaking Brake Fluid!
I would think your local Kawasaki dealer could order one if not in stock. I recently rebuilt my master cylinder. My rubber diapgram seems in good shape and is not leaking at this point. My 77 KZ650 B1 has the round screw top fluid reservoir. There is one more part in there besides the rubber diaphram. It is a white delrin type ring. I believe it acts a a washer and bearing surface so the rubber diaphpram does not get chewed up when tightening down the cap. Post up what you find out.

KZ RIDER RELAY FLAG CARRIER #55
1977 KZ650B Ready & Fit to Roll Anywhere!
1974 F7 175 -first bike and still own, full resto soon!
2002 ZRX1200R -Red the faster color
2011 Concours 14 -Now a Snarling Wolf in Sheep's Clothing!

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11 May 2009 15:33 #290263 by RonKZ650
Replied by RonKZ650 on topic Leaking Brake Fluid!
The diaphram and plate are still available through any dealer. $18 for the diaphram, $5 for the plate at bikebandit.com. If it's leaking, these will fix it unless the master cylinder is broken. There's been some confusion in the past as to how the diaphram works. Some guys think the brake fluid is even vented to the air. Wrong. If you look at the master cylinder cap you'll see a slot to let air in, but air only goes to the center of the diaphram. The diaphram is like a spring and extends and contracts along with the brake fluid level to take up space in the master cylinder as fluid level drops. Air never gets to the fluid and fluid can't leak to the air unless the diaphram is broken.

321,000 miles on KZ's that I can remember. Not going to see any more.

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11 May 2009 15:33 #290264 by PLUMMEN
Replied by PLUMMEN on topic Leaking Brake Fluid!
z1 enterprises B)

Still recovering,some days are better than others.

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  • kawasakibikefan
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11 May 2009 16:05 #290282 by kawasakibikefan
Replied by kawasakibikefan on topic Leaking Brake Fluid!
I have not been able to find the diaphragm at z1 enterprises.

'75 Z1B
'95 KLR250

My Future Buying List:
-Kawasaki KLX450R
-Yamaha R1
-Suzuki DR-Z400SM

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11 May 2009 23:37 #290447 by donthekawguy
Replied by donthekawguy on topic Leaking Brake Fluid!
About $19 for both parts at babbittsonline.com.
www.babbittsonline.com/pages/parts/viewbybrand/default.aspx

Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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  • kawasakibikefan
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12 May 2009 13:09 #290552 by kawasakibikefan
Replied by kawasakibikefan on topic Leaking Brake Fluid!
I went to my dealer and ordered the diaphragm and the plate. Thanks for the help. I hope this fixes the problem.

'75 Z1B
'95 KLR250

My Future Buying List:
-Kawasaki KLX450R
-Yamaha R1
-Suzuki DR-Z400SM

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