Help with points housing

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22 Feb 2009 10:18 #267120 by austin3119
Help with points housing was created by austin3119
I'm taking off the points cover housing to do some polishing. I've never done this before, so I was wondering if anyone has any tips. Am I going to mess up the timing, etc if I go any further? I'm such a hack... Here's where I'm at.

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  • trianglelaguna
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22 Feb 2009 10:27 #267122 by trianglelaguna
Replied by trianglelaguna on topic Help with points housing
you can take the ignition advace off...but be sure to mark the cam/black round thing under the crank bolt.....as it will go back in the ignition advace either the way it was or if you dont mark it 180 degrees dif....a thirteen mm sockett and the bike in gear on the side stand will free the nut...dont use a 17mm wrench on the inner nut or you will either just turn the crank or like i did ...sheer the crank pin.....the 13 mm end wrench and a small mallet to tap if the sockett wont free it..once you have the ign adv off you can remve the timing housing....lube the ign advace on the two little arms rivets and the groove under the cam/black thingy...before installing....you will be golden from there ...have fun craig(i just did mine friday and it was easy)do you have a shop manual?

1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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22 Feb 2009 10:27 - 22 Feb 2009 10:31 #267123 by loudhvx
Replied by loudhvx on topic Help with points housing
You are going to polish the inside?

If you have the timing plate off as in the photo, you will have to time it from scratch unless you can tell exactly where the timing plate was oriented before you removed it.

If you remove/disassemble the advancer, note the advancer can go back on the hub in two ways. Only one way is correct (to maintain stock configuration). Otherwise it will be "180 out".

Edit: Trianglelaguna beat me to it by a few seconds. :)

Also, if you look very carefully at the advancer arms, you'll notice two little darker pads. They are rubber and rest against the advancer hub. If they are missing, the timing will be altered. Be careful not to damage them with solvent or break them off while cleaning.
Last edit: 22 Feb 2009 10:31 by loudhvx.

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22 Feb 2009 10:39 #267129 by austin3119
Replied by austin3119 on topic Help with points housing
Thanks for the help guys. No, I'm not going to polish the inside. :) . Actually, that's the dyna s hanging off of there in the picture.

Thanks again for the help. I really appreciate it. After I mess it up, I'll be back for more help. :)

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  • trianglelaguna
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22 Feb 2009 10:43 #267132 by trianglelaguna
Replied by trianglelaguna on topic Help with points housing
did you happen to see how the dyna s was sitting on the screws??mine has the same and i used a strobe timing gun and only had to tap the plate a little to re-time it...you be fine

1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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  • The Gringo
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  • ¡Usted no necesita otra motocicleta!
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22 Feb 2009 10:43 #267133 by The Gringo
Replied by The Gringo on topic Help with points housing
Be careful polishing on this bike, if you polish it much more you aren't going to have anything left.:laugh: ;)

Andy
Akron, Ohio
80 Z-1 Classic-Sold
84 GPZ1100
79 KZ 1000 LTD
78 KZ 1000 A2
77 KZ 1000 LTD-Sold
76 KZ 900 The definition of a barn find
76 KZ 900-Sold gone to Denmark
KZ 750 times 3, KZ 650 times 8 Sold 1 down to 7
KZ 550 times 2 80 440LTD-Sold
81 CSR 305-Sold 81 Yamaha XS650 Special

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22 Feb 2009 10:49 - 22 Feb 2009 11:04 #267138 by Patton
Replied by Patton on topic Help with points housing
Here's the kawasaki.com diagram. :)

[Click on image to enlarge view]


1973 Z1
KZ900 LTD
Attachments:
Last edit: 22 Feb 2009 11:04 by Patton.

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22 Feb 2009 11:03 - 22 Feb 2009 11:05 #267145 by Patton
Replied by Patton on topic Help with points housing
[Click on image to enlarge view]



1973 Z1
KZ900 LTD
Attachments:
Last edit: 22 Feb 2009 11:05 by Patton.

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22 Feb 2009 11:11 #267147 by Patton
Replied by Patton on topic Help with points housing
[Click on image to enlarge view]


1973 Z1
KZ900 LTD
Attachments:

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22 Feb 2009 11:27 #267152 by Patton
Replied by Patton on topic Help with points housing
[Click on image to enlarge view]


1973 Z1
KZ900 LTD
Attachments:

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22 Feb 2009 11:33 #267155 by Patton
Replied by Patton on topic Help with points housing
[Click on image to enlarge view]


1973 Z1
KZ900 LTD
Attachments:

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22 Feb 2009 17:31 - 22 Feb 2009 19:22 #267266 by austin3119
Replied by austin3119 on topic Help with points housing
Damn dude. You got some skills. Wish you lived closer, my bike would be perma parked in your garage. :) I see your posts all over the board, you should open a shop.

Thanks again.
Last edit: 22 Feb 2009 19:22 by austin3119.

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