gussets from the "land of the rising sun"

  • 531blackbanshee
  • 531blackbanshee's Avatar Topic Author
  • Offline
  • Vendor
  • Posts: 7447
  • Thanks: 797

gussets from the "land of the rising sun"

26 Aug 2008 07:57
#234046
thought that i would show some pictures of some really nice gusset work that i "liberated" from a japanese website.enjoy!











here is the blanks they start with.
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

Please Log in or Create an account to join the conversation.

  • mtkawboy
  • mtkawboy's Avatar
  • Offline
  • User
  • Posts: 823
  • Thanks: 16

Re: gussets from the "land of the rising sun"

26 Aug 2008 11:47
#234084
Id want to have the frame in chassis jig to hold everything in place when I did all the welding or it might torque all out of shape
78-KZ1000/1105, 80 KZ1000, 82 Kawasaki GPZ750, 95 Harley Fatboy, 80 Suzuki GS1100ET, 81 GS1100E parts bike, 83 GS1100SD Katana/1394,78 Yamaha XT500, 81 Yamaha XS650, 78 Yamaha XS650E, 48 Whizzer model J motorbike, 71 Honda CT70H, 71 Honda CT70, 81 IT 250 Yamaha,82 Honda XL100S owned

Please Log in or Create an account to join the conversation.

  • Paling1
  • Paling1's Avatar
  • Offline
  • User
  • Posts: 80
  • Thanks: 0

Re: gussets from the "land of the rising sun"

26 Aug 2008 12:10
#234090
Looks good!!

But not as good as the pics I posted a few days ago in this topic:
kzrider.com/index.php?option=com_kunena&...d=5&id=233412#233412




And a PDF with some more details:
PDF
KZ700-A1 (1984)
525 chain conversion; Dyna 2,2 ohm coils; Taylor plugwires; Stainless steel ZR-7 exhaust ; Remus muffler.
Plans: GPZ cams, ported head, 17 inch wheels, EFI....

Please Log in or Create an account to join the conversation.

  • 531blackbanshee
  • 531blackbanshee's Avatar Topic Author
  • Offline
  • Vendor
  • Posts: 7447
  • Thanks: 797

Re: gussets from the "land of the rising sun"

26 Aug 2008 12:28 - 26 Aug 2008 12:33
#234094
i posted these because there has been some discussion as to frame gusseting.
yes you can gusset a frame without it being in a jig.
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
Last edit: 26 Aug 2008 12:33 by 531blackbanshee.

Please Log in or Create an account to join the conversation.

  • PLUMMEN
  • PLUMMEN's Avatar
  • Offline
  • User
  • Posts: 8139
  • Thanks: 104

Re: gussets from the

26 Aug 2008 19:30
#234146
Paling1 wrote:
Looks good!!

But not as good as the pics I posted a few days ago in this topic:
kzrider.com/index.php?option=com_kunena&...d=5&id=233412#233412




And a PDF with some more details:
PDF
B)
Still recovering,some days are better than others.

Attachments:

Please Log in or Create an account to join the conversation.

  • jus1975
  • jus1975's Avatar
  • Offline
  • User
  • www.tripleaperformance.com
  • Posts: 251
  • Thanks: 0

Re: gussets from the "land of the rising sun"

26 Aug 2008 21:07
#234160
On that same site did you guys see the tank mounted in the tail section. Is that some kind of oil tank.

Please Log in or Create an account to join the conversation.

  • Dave Sloan
  • Dave Sloan's Avatar
  • Offline
  • User
  • Posts: 239
  • Thanks: 3

Re: gussets from the "land of the rising sun"

26 Aug 2008 23:11
#234171
That looks great, now if I could read japanese Id be laugh :( ing
Z650B2 - Injected

Please Log in or Create an account to join the conversation.

  • Paling1
  • Paling1's Avatar
  • Offline
  • User
  • Posts: 80
  • Thanks: 0

Re: gussets from the

27 Aug 2008 03:23
#234185
jus1975 wrote:
On that same site did you guys see the tank mounted in the tail section. Is that some kind of oil tank.

It's probably a catch tank for the crankcase ventilation...

Dave Sloan wrote:
That looks great, now if I could read japanese Id be laugh :( ing

Haha, me too. Too bad I don't know any Japanese people who can translate it for me...
I've been looking on some Japanese websites lately. They sell the most awesome stuff for old KZ's, but I don't know hoe to order it...
(I also have to rob a bank first, or win the lotery a few times)
KZ700-A1 (1984)
525 chain conversion; Dyna 2,2 ohm coils; Taylor plugwires; Stainless steel ZR-7 exhaust ; Remus muffler.
Plans: GPZ cams, ported head, 17 inch wheels, EFI....

Please Log in or Create an account to join the conversation.

  • galaxian
  • galaxian's Avatar
  • Offline
  • User
  • Posts: 335
  • Thanks: 0

Re: gussets from the

28 Aug 2008 14:37
#234482
I have ordered stuff from Japan several times. The problem is the shipping. Some vendors dont want to ship overseas so i just ship it to my mother in law's house and have her ship it to me it costs way more but well worth it. It also doesnt hurt to have a Japanese wife to translate and actually order the parts!!:laugh:

Where are you trying to order from? and what do you need translated post a pic and maybe i can help by showing it to the wife.
1977 KZ1000A1, 1979 KZ650 C3

Please Log in or Create an account to join the conversation.

  • jus1975
  • jus1975's Avatar
  • Offline
  • User
  • www.tripleaperformance.com
  • Posts: 251
  • Thanks: 0

Re: gussets from the "land of the rising sun"

28 Aug 2008 20:21
#234530
How does having a catch can for crankcase ventilation help?

Please Log in or Create an account to join the conversation.

  • donthekawguy
  • donthekawguy's Avatar
  • Offline
  • User
  • Posts: 1913
  • Thanks: 8

Re: gussets from the

29 Aug 2008 03:18
#234556
jus1975 wrote:
How does having a catch can for crankcase ventilation help?

It keeps the oil from getting on the rear tire.
Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

Please Log in or Create an account to join the conversation.

  • Paling1
  • Paling1's Avatar
  • Offline
  • User
  • Posts: 80
  • Thanks: 0

Re: gussets from the

29 Aug 2008 05:08
#234565
galaxian wrote:
I have ordered stuff from Japan several times. The problem is the shipping. Some vendors dont want to ship overseas so i just ship it to my mother in law's house and have her ship it to me it costs way more but well worth it. It also doesnt hurt to have a Japanese wife to translate and actually order the parts!!:laugh:

Where are you trying to order from? and what do you need translated post a pic and maybe i can help by showing it to the wife.
Hi galaxian,

I'm not really trying to order something from the Japanese shops I have found... I just don't have the money right now to buy expensive exhausts front forks or other nice goodies..:( But who knows.... someday....B)
Can you maybe give me a ballpark figure of the costs of sending an exhaust to Europe or the USA? I have no idea what it would be...


If you can help us with the translation of the PDF file I linked to ([url= PDF ]click[/url]), it might be helpful to all of us...
From looking at the PDF it seems they have some sort of filosofy for strenghtening a frame. Do they give any measurements in the PDF?
KZ700-A1 (1984)
525 chain conversion; Dyna 2,2 ohm coils; Taylor plugwires; Stainless steel ZR-7 exhaust ; Remus muffler.
Plans: GPZ cams, ported head, 17 inch wheels, EFI....

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum