z1 pitted caliper

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30 Jul 2008 15:04 #229205 by twinkyrider
z1 pitted caliper was created by twinkyrider
My son's 75 z1 has a weepy front caliper (right one of the dual stock set-up). I got a rebuild kit for it but the groove where the o-ring goes is pitted not real bad but enough. We had previously cleaned the caliper but it continued to weep. Should we go ahead and try the rebuild kit alone or can we use a very thin bead of rtv silicone in the groove , install o-ring and piston, let set for a day or two and then install the caliper and bleed? I don't think the brake fluid would interact negatively with the rtv. Has anyone tried this or seen it done or have another idea? Leery of e-bay, been burned a few times. Thanks,Pat

78 kz1000A
Fond du Lac,WI

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30 Jul 2008 18:53 #229256 by MFolks
Replied by MFolks on topic z1 pitted caliper
I don't believe brake fluid and rtv are compatable. You should look for a good used caliper through the many and various motorcycle salvage areas.

I have some websites to try for new/used parts:

1. www.oldkawman.com
2. www.bikebandit.com
3. www.oldbikebarn.com
4. vintagecyclepart.com
5. www.partsnmore.com
6. www.babbitsonline.com
7. www.z1enterprises.com
8. www.sudco.com
9. www.z-power.co.uk
10. www.cycle-parts.com
11. www.cyclepartsnation.com
12. www.crc2onlinecatalog.com

1982 GPZ1100 B2
General Dynamics/Convair 1983-1993
GLCM BGM-109 Tomahawk, AGM-129A Advanced Cruise Missile (ACM)

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30 Jul 2008 23:45 #229295 by donthekawguy
Replied by donthekawguy on topic z1 pitted caliper
What have you done to clean out the grove? I always take a little stainless wheel on a dremel and clean it out that way. Never had a problem after cleaning.

Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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31 Jul 2008 05:14 #229311 by The Milkman
Replied by The Milkman on topic z1 pitted caliper
You don't want to use any adhesive or sealer on that ring. It actually rolls a tiny bit when you apply the brake and helps the piston return when you release it.
As Don said, use a small wire wheel to clean the groove.
Ride safe

78 650-C2, Stock engine, Jardine 4-2 Exh., 17-38 sprockets, dyna ignition and coils, coil wiring mod, carb mod.
The following user(s) said Thank You: GPz550D1

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31 Jul 2008 06:14 #229320 by twinkyrider
Replied by twinkyrider on topic z1 pitted caliper
Advice noted w/ the rtv use, Thanks. Wire wheel, are we talking Dremel or the like? I've got one and a wire wheel, maybe I'll try that, gently. Thanks, Pat

78 kz1000A
Fond du Lac,WI

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31 Jul 2008 07:46 #229344 by coppertales
Replied by coppertales on topic z1 pitted caliper
Calipers are cheap on ebay....never had a problem with the ones I have bought there....chris3

1982 KZ1100 A2
1982 1100 SPECTRE
1982 1100 SPECTRE

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01 Aug 2008 04:47 #229512 by donthekawguy
Replied by donthekawguy on topic z1 pitted caliper
I use a dremmel. Takes about ten seconds to clean it out. A lot cheaper and faster than buying one on ebay.

Rathdrum Idaho
1971 Kawasaki g3ss
1972 Yamaha R5 350
1965 Suzuki Hillbilly
1964 Yamaha 125

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14 Aug 2008 06:23 #231952 by twinkyrider
Replied by twinkyrider on topic z1 pitted caliper
Dremel w/ wire wheel worked great! No leaks! Thanks,Pat

78 kz1000A
Fond du Lac,WI

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