How do I remove the air fitting fork caps?

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04 Jun 2008 12:33 #217881 by CruisingRam
How do I remove the air fitting fork caps? was created by CruisingRam
These must have some secret to them? Is it a push and 1/4 turn or something? I have no manual on this one, and no partsfiche! :(

Never had a fork like this before!

1975 Z1 B 900- soon to be heavily modded
Pahoa, Hawaii is my new hom
I am working hard to save up the shipping money to get my shop opened here in Hawaii
I hate electrical stuff.
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04 Jun 2008 12:59 #217883 by cafekz750
Replied by cafekz750 on topic How do I remove the air fitting fork caps?
Let out all of the air in the fork. With one hand hold the fork tube, second hand pushes the cap in to the fork, and with your third hand you have to remove the "C" clip that is in the groove preventing the cap from coming out (dental pick or small screw driver).
Good Luck.

1981 KZ750H2 - V&H 4-1 pipe, pods, jetted, clubmans, homebrew rearsets, 18" rear wheel and more.
Parting out a 1982 KZ750H3 to fund future projects
2 other non-Kawasaki motorcycles

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04 Jun 2008 13:40 #217891 by OKC_Kent
Replied by OKC_Kent on topic How do I remove the air fitting fork caps?
I used a nut driver that I put on top of the valve cap and it gave me a bit more grip to push with, and then picked out the clip.

Oklahoma City, OK
78 KZ650 B2 82,000+ miles

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04 Jun 2008 14:32 #217900 by CruisingRam
Replied by CruisingRam on topic How do I remove the air fitting fork caps?
cafekz750 wrote:

Let out all of the air in the fork. With one hand hold the fork tube, second hand pushes the cap in to the fork, and with your third hand you have to remove the "C" clip that is in the groove preventing the cap from coming out (dental pick or small screw driver).
Good Luck.


Thanks so much! I have four hands (a helper) so it is a "can do"- thanks again!

Now-how much fork oil in these things?

1975 Z1 B 900- soon to be heavily modded
Pahoa, Hawaii is my new hom
I am working hard to save up the shipping money to get my shop opened here in Hawaii
I hate electrical stuff.

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05 Jun 2008 11:20 #218120 by cafekz750
Replied by cafekz750 on topic How do I remove the air fitting fork caps?
You're welcome!:)

As for the oil, I have no idea.:laugh: I only have a manual for the KZ750-4. Is this a KZ550?

1981 KZ750H2 - V&H 4-1 pipe, pods, jetted, clubmans, homebrew rearsets, 18" rear wheel and more.
Parting out a 1982 KZ750H3 to fund future projects
2 other non-Kawasaki motorcycles

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05 Jun 2008 11:49 #218124 by CruisingRam
Replied by CruisingRam on topic How do I remove the air fitting fork caps?
It is a KZ 750 Shaft- spectre, with GPZ 550 forks on it now! B)

1975 Z1 B 900- soon to be heavily modded
Pahoa, Hawaii is my new hom
I am working hard to save up the shipping money to get my shop opened here in Hawaii
I hate electrical stuff.

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17 Feb 2011 13:50 #431308 by RsvBruno
Replied by RsvBruno on topic How do I remove the air fitting fork caps?
I put a larger socket wrench socket on it, gave it a good wack to kind of break the "seal" (not a real seal, but since it's been sitting for a while. then I bolted the bottom tube to a wood table I have at the shop using the caliper mounts. pull up on the tube while pushing down with another object on the top part (with air inlet) and once I have that moved a little, pry that circlip out and go find where it flung to! haha.

1981 KZ1000K
1977 KZ650C1
1976 KZ750B
1980 KZ440LTD

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